X1 V7 series Main Board Manufacturing and Programming
Important Information
The power supply 12V 1A for the programming board needs to be stabilized type.
Copyright Information
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About This Document
This document contains the information necessary to produce a fully programmed Idrive Main board suitable for building of an Idrive X1 series camera. This includes all programming, testing, focus of lenses and bar code label.
Build Lot Preparation
Purchase all required parts.
Print serialized Bar code Labels, one per board (Need Process for this)
Idrive X1 V7.0.x PCB Assembly Notes
1. SMT Placement - Use the supplied pick and place information supplied by Idrive
2. Through Hole / Hand parts - Document by vendor process
3.BiColor LED Mounting Height requirement is 6.25mm +/- 0.1MM from base of LED to PCB surface
4.IR Leds Mounting Height ( requirement is 12.25mm +/- 0.1MM from base of LED to PCB surface
5. Advance the board to the next Station for Top Level Assembly
Top Level Idrive X1 V7.0.x PCB Assembly
| Top Level X1 V7 PCB Assembly Materials |
|---|
| Idrive X1 V7.0.x PCB |
| SanDisk SD Card (Unlocked, formatted)* |
| Lens Holders (with 2 screws each) |
| Lenses (2 per assembly) |
| Bar code Label with Serial number 22 mm x 10 mm |
When an Idrive X1 main board completes the SMT and hand solder process there are more assembly steps needed.
1. Bar Code Labels - Unique Serial Number Labels will be pre-generated for each Main Board in the work order. Three labels are required for each serial number(one for the main board, one for final camera case, one for the outside of the packing box). The Bar Code Label needs to be max. 22 mm x 10 mm. After SMT Assembly each Main board needs have a serial number label affixed to the SD Card Connector. This serial number will track the main board through all processes and eventually become the camera serial number. It will be difficult and error prone for all three labels to be printed up front. I suggest that one label be printed at this stage and affixed to the Main board. Then when the main board gets put into a camera we rescan the label and print another one at that time. Same with shipping, Scan the label and print it at that station to eliminate lost of mixed up labels.
2. Mounting of the two Lens Holders Mounting to the board.
3. Inserting the lenses in the Lens Holders.(Lenses are glued after programming and focus)
4. Insert SD Card into the SD socket.
5. Advance the Top Level PCB assembly to the Programming Station
* All SD cards need to be unlocked (all SD cards have a lock/unlock switch). It depends on the SD Cards‟ provider whether or not the card needs to be formatted. In all cases if the SD Card needs formatting do not use the quick version.