Difference between revisions of "Video Splitter Assembly"

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<span style="color: red">'''The Same process is used for the single channel video booster'''
 
<span style="color: red">'''The Same process is used for the single channel video booster'''
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[[File:D8_single_channel_1.jpg|350px|]][[File:D8_single_channel_2.jpg|350px|]]
  
 
=== Step 1:  Insert the 4 PCB Boards ===
 
=== Step 1:  Insert the 4 PCB Boards ===
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===Step 6: Package the Splitter Kit===
 
===Step 6: Package the Splitter Kit===

Latest revision as of 21:27, 16 October 2018

Process for Assembling an idrive 4 channel video splitter

The Same process is used for the single channel video booster

File:D8 single channel 1.jpgFile:D8 single channel 2.jpg

Step 1: Insert the 4 PCB Boards

  • Slide Each PCB board sequentially in the 4 slots, making sure all boards have the same orientation as in the images below

Note: Use the idrive logo on the case as a reference point when determining correct orientation

D8 PCB Install 1.jpgD8 PCB Install 2.jpg



Step 2: Affix the Input and Output Face-plates

Note: The Input side of the PCB has only 1 connector as well as four small led indicator lights

Note: The Output side of the PCB has 2 connectors

  • Place each face-plate flush with the connectors and use four of the provided screws to secure it to the case
  • Use Lock washers to ensure screws remain tight.

D8 Input Faceplate screws.jpgD8 Output Faceplate Install 1.jpg



Step 3: Secure 12 Connector Nuts

  • Fasten the 12 nuts tightly to the case as in the images below

Do not over torque (tighten them)

D8 Splitter In Nuts.jpgD8 Splitter Out Nuts.jpg



Step 4: Test each channel using a D4 or D8

Connect custom cable from the "MON CH*" connector on the Splitter to one of the Camera Connection on the D4/D8 (this powers the channel)

Connect custom cable from the "CAM CH*" connector on the Splitter to a test Camera (This supplies the Video input)

Connect provided cable from the "DVR CH*" connector on the Splitter to a Second Camera Connection on the D4/D8(Split Video)

Power on the DVR and confirm there are 2 channels of clear Video



Step 5: Attach Serial Number Label

Vspltter sn label.jpg

Create 2 labels for each serial number (one for the Video Splitter and the other for the outside of the box):

  • S/N 1780425 - 1780550

Print with the Zebra Printer used for X1 & X2 Labels in the RMA area

After each print session save the last label in the system so we know where we left off.









Step 6: Package the Splitter Kit

Place the following in a box:

QTY 1 RTH-605-1043 = 4pin MiniDin-Male (S-video) to M12 5pin -Female Need and Item Number in AC to sell replacements
QTY 1 RTH-605-1044 = 4pin MiniDin-Female (S-video) to M12 5pin -Female Need and Item Number in AC to sell replacements
QTY 1 RTH-605-1045 = M12 4pin - Female to GX12 4pin -Female (Aviation type) Need and Item Number in AC to sell replacements
QTY 1 IDRD8BNSFSPLITTER (Video Splitter)
QTY 4 IDRDVREXTCAB3M (3meter extension cable)
Packing list

Attach the second label with corresponding serial number label to the Outside of the box.



Schematics, PCB and Details

Assembly Procedure PDF

File:Video Splitter Assembly Procedure.pdf

3D PCB Rendering

File:Video Splitter 3D PCB Rendering.pdf

PCB Scematic

File:Video Splitter Scematic.pdf

Adapter Cables Technical Drawings

5P Female to MiniDin 4p Male FOR Cable: File:Video Splitter 5pFemale to 4pMiniDinMale.pdf

5P Female to MiniDin 4p Female FOR Cable: File:Video Splitter 5pFemale to 4pMiniDinFemale.pdf

4P Female to GX 4P Female FOR Cable: File:Video Splitter 4pFemale to 4pGXFemale.pdf

Cable Notes

1. RTH-605-1043 = 4pin MiniDin-Male (S-video connector) to M12 5pin -Female = cable that connects video splitter to ECCO Video Monitor

RTH-605-1043 = M2S cable (monitor to splitter)
MiniDin-M connector of M2S cable plugs into ECCO monitor connector and M12-5pin connector goes to connector J1 of video splitter (Nor/Mirror, Audio signals and power are passed through Video spliter board)

2. RTH-605-1044 = 4pin MiniDin-Female (S-video connector) to M12 5pin -Female = cable that connects ECCO_C2000 camera to video splitter

RTH-605-1044 = C2S cable (camera to splitter)
MiniDin-F connector of C2S cable plugs into C2000 camera connector and M12-5pin connector goes to connector J3 of video splitter (Nor/Mirror, Audio signals and power are passed through Video spliter board)

3. RTH-605-1045 = M12 4pin - Female to GX12 4pin -Female (Aviation type) = cable that connects video splitter to Idrive DVR

RTH-605-1045 = D2S cable (DVR to splitter)
GX12(aviation) connector of D2S cable plugs into Idrive DVR and M12-4pin connector goes to connector J2 of video splitter (only video signal and ground are normally going to DVR, the audio will be available to DVR, only, if you place jumper on J4)


Note: The M12(picture attached) connector is NOT Aviation type , GX12 connector (the one that goes to Idrive DVR) is the only Aviation type connector used.

The Video splitter is powered by the ECCO monitor and C2000 camera is also powered from the ECCO monitor , the other signals present at C2000 connector are passed-through the Video Monitor.

Idrive DVR has only Video signal and GND (obviously we need that) in common with Video splitter, audio signal is optional (by placing J4 jumper).

Testing Support

Test Cables for powering with D4/D8

This is a “drawing” for the cables I made to test the video splitter boards using our D4/D8 DVRs and regular cameras. We do not have the BNSF monitor system with the S-Video Style connector to power the splitter.

Parts to make a 2 cables (one Male one Female) are 2 Conec 43-0094 connectors and 1 DVR extension cable cut in half.

For the Splitter to 2nd DVR input we will use the Adaptor cable you had produced.

File:Splitter Test Cable Drawing.pdf