Difference between revisions of "Manufacturing:X2 Camera Top Level Assembly"

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(Created page with "==Idrive X2 Camera Top Level Assembly== ===Driver Side Case Assembly=== {| class="wikitable floatleft" |- !'''X2 Drive Side Case Materials''' |- |Driver Side Plastic Case |-...")
 
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==Idrive X2 Camera Top Level Assembly==
 
  
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===Driver Side Case Assembly===
 
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{| class="wikitable floatleft"
 
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|-
 
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!'''X2 Drive Side Case Materials'''
 
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|-
 
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|Driver Side Plastic Case
 
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|-
 
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|LED Plastic Lens
 
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|-
 
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|X2 Main Board and LED Assembly
 
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|-
 
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|}
 
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<br/><br/><br/><br/><br/><br/>
 
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'''1.''' Snap the LED Lens into the Driver Side Case 
 
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::- Ensure that the two LED indents are towards the bottom of the camera
 
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::- Clear LED lens is shown to enhance the view of indents
 
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::- Actual LED Lens is black/opaque as shown
 
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[[File:x2_led_lens_assy.jpg|320px|]]
 
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<br/><br/>
 
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'''2.''' Snap the LED Board Assembly into the Driver Side Case as shown
 
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[[File:x2_led_assy_incase.jpg|300px|]]
 
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<br/><br/>
 
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'''3.''' Snap the X2 Main board Assembly into the Driver Side Case as shown
 
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[[File:x2_main_driver_case.jpg|250px|]]
 
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<br/><br/>
 
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===Road Side Case Assembly===
 
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{| class="wikitable"
 
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!'''X2 Road Side Case Materials'''
 
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|-
 
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|Road Side Plastic case
 
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|-
 
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|Plastic Support Spur
 
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|-
 
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|Screw for Support Spur
 
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|-
 
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|FCC Compliance Label
 
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|-
 
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|}
 
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{| class="wikitable floatcenter"
 
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|-
 
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!'''Electronic Module Materials'''
 
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|-
 
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|SparkLan WiFi Module
 
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|WiFi cable
 
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|Dual Band WiFi Antenna
 
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|Screws for WiFi mounting
 
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|GPS Module Assembly
 
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|}
 
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'''1.''' Attach Base Support Spur to the Road Side Case with the screw (Note correct orientation of Support Spur)Place FCC compliance sticker as shown.
 
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[[File:x2supportspur2.jpg|300px|]][[File:x2_fcc_compliance_sticker.jpg|300px|]]
 
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'''2.''' Install the Wifi Module with cable and antenna, secure with 2 screws as shown
 
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[[File:x2wifimodule1.jpg|300px|]][[File:x2wifimodule2.jpg|250px|]]
 
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'''3.''' Install GPS Module as shown. Ensure the cable is routed properly so as to avoid he power connector opening.
 
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[[File:x2gpsmodule1.jpg|320px|]][[File:x2gpsmodule2.jpg|320px|]]
 
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<br/><br/>
 
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===Top Level Camera Assembly===
 
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{| class="wikitable"
 
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!'''X2 Top Level Camera Materials'''
 
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|Driver Side Case Assembly
 
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|Road Side Case Assembly
 
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|Bar Code Label with Serial Number
 
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|Plastic Dust Cover for Accessory Connectors
 
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|Case Screw
 
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|Wifi Antenna
 
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|}
 
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'''1.''' Connect the GPS and WiFi Cables to the Main Board. Remove the backing tape from the wifi antenna and affix the Antenna on the Driver Side Case as shown.
 
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[[File:X2wifiantenna.jpg|320px|]]
 
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'''2.''' Snap the two halves of the camera together ensuring no cables interfere with or block the Lens, Power Connector, I/O Connectors, USB opening or case screw
 
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[[File:x2wifiandgpsattachment.jpg|320px|]][[File:x2twohalves.jpg|320px|]]
 
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'''3.''' Install Plastic Dust Cover for Accessory Connectors - move to after final test.
 
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[[File:x2accessorycover.jpg|320px|]]
 
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'''4.''' Secure the cases to together with the case screw. Do not over torque the screw.
 
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[[File:x2casescrew1.jpg|320px|]]
 
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<br/><br/>
 
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===Windshield Support Assembly===
 
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{| class="wikitable"
 
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!'''X2 Windshield Support Materials'''
 
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|Plastic Windshield Support
 
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|Plastic Support Back Plate
 
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|Screw for Support Back Plate
 
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|3M Adhesive Tape
 
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|Screw for Support attachment to Spur
 
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|Washer for Support Screw
 
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|Locknut for Support Attachment
 
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|}
 
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'''1.''' Assemble Windshield Support Base Assembly (Windshield support not attached to the camera until after final test or else the power connector would be inaccessible
 
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::* Snap plastic back plate into support
 
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::* secure with screw
 
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::* Apply 3M tape and trim flush with scaple
 
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[[File:x2winshieldsupport2.jpg|300px|]][[File:x2winshieldsupport.jpg|320px|]] [[File:x2winshieldsupporttape.jpg|350px|]]
 
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<br/><br/>
 

Latest revision as of 19:31, 17 July 2015

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