Difference between revisions of "Manufacturing:X2 Device Manufacturing and Programming Process"

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This document contains proprietary information that is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Idrive Inc.
 
This document contains proprietary information that is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Idrive Inc.
  
−
<br/><br/>
+
<br/>
  
 
==About This Document==
 
==About This Document==
  
−
This document contains the information necessary to produce a fully programmed Idrive Main board suitable for building of an Idrive X1 V7 series camera. This includes all programming, testing, focus of lenses and bar code label.
+
This proprietary document contains the information necessary to produce an Idrive X2 series camera. This includes all programming, testing, focus of lenses and bar code label.
  
 +
<br/>
  
−
<br/><br/>
+
==About Idrive X2 Production Process ==
  
−
==Build Lot Preparation==
+
The production process for the Idrive X2 cameras has been created with purpose in mind of tracking all work in progress as well as finished goods. This information is sent over the internet to the Idrive AdminCenter website where it is logged and configuration information is obtained for each device. As much of the testing as possible has been automated however certain steps will require human intervention. Wherever possible a bar code reader is used to reduce input errors.
  
−
Purchase all required parts.
+
To facilitate this tracking each X2 Main board '''MUST HAVE''' a unique serial number assigned to it. Idrive produces the range of serial numbers for each build and allocates them to the assembly vendor when a purchase order is issued. Each serial number must remain unique and track through the production process all the way to a finished camera (which will inherit this serial number) or to scrap of the PCB assembly due to defect. A serial number should NEVER be reused.
−
 
 
−
Serialized polyimide Bar code Labels, three per board.
 
  
 
<br/><br/>
 
<br/><br/>
  
−
==Process Flow Overview==
+
==Idrive X2 Camera Processing Overview==
  
−
[[File:x1v7-process-overview.jpg|700px|]]
+
[[File:x2-process-overview.jpg|700px|]]
  
−
<br/><br/>
+
<br/>
 +
 
 +
==Idrive X2 Main Board Assembly==
  
 
===Assemble PCB===
 
===Assemble PCB===
  
−
'''1.''' SMT Placement - Use the supplied pick and place information supplied by Idrive
+
{| class="wikitable"
−
 
+
|-
−
'''2.''' Through Hole / Hand parts - Document by vendor process
+
!'''X2 Main Board PCB Assembly Materials'''
−
 
+
|- Idrive X2 Vx.x.x Printed Circuit Board
−
'''3.''' Place Barcode label on the SD Card connector
+
|-
−
 
+
|All components as listed in "Idrive X2 REV 1.2 Main Board" Bill of Materials
−
 
+
|-
−
====LED Height Requirements====
+
|Pre-printed Bar Code Labels with Serial Number
−
 
+
|-
−
:BiColor LED Mounting Height requirement is 6.25mm +/- 0.1MM from base of LED to PCB surface
+
|}
−
 
 
−
[[File:Biled_height.jpg|300px|]]
 
  
−
:IR Leds Mounting Height ( requirement is 12.25mm +/- 0.1MM from base of LED to PCB surface
+
'''1.''' SMT Assembly steps - Use the supplied pick and place information provided by Idrive Inc.
  
−
[[File:Irled_height.jpg|300px|]]
+
'''2.''' Manual Assembly Steps (Through Hole components etc)
  
−
'''4.''' Advance the board to the next Station for Top Level Assembly
+
'''3.''' Place Barcode label in the S/N box located on the "Road" side of the PCB next to the Power Connector
  
 +
[[File:x2-driver_side_assy.jpg|300px|]]  [[File:x2-road_side_assy.jpg|300px|]]
 
<br/><br/>
 
<br/><br/>
  
−
===Top Level Main Board Assembly===
+
===Top Level X2 Main Board Assembly===
−
 
 
  
 
{| class="wikitable"
 
{| class="wikitable"
 
|-
 
|-
 
!'''Top Level Main Board Assembly Materials'''
 
!'''Top Level Main Board Assembly Materials'''
 +
|- Idrive X2 Vx.x.x Printer Circuit Board
 +
|-
 +
|4GB Pre-Programmed Micro SD card (Contains OS for camera)
 +
|-
 +
|32GB Micro SD card (No pre-programming, used for event storage)
 
|-
 
|-
−
| Idrive X1 V7.0.x PCB
+
|2 Metal Lens Holders (11mm Height)
 
|-
 
|-
−
|Lens Holders (with 2 screws each)
+
|2 Lens Holder Gaskets
 
|-
 
|-
−
|Lenses (2 per assembly)
+
|4 Lens Holder screws (2 for each lens holder)
 
|-
 
|-
−
|Bar code Labels with Serial number
+
|'''DSL-218A-670-F2.0''' Lens for '''Road side''' of the camera (side of the PCB with the power connector)(Lens '''has Text''' on it)
 +
|-
 +
|'''DSL-180A-NIR-F2.0''' Lens for '''Driver Side''' of the camera (side of the PCB with the Processor on it)(Lens has '''NO Text''' on it)
 +
|-
 +
|X2 LED board assembly
 +
|-
 +
|Flat flex Cable
 
|-
 
|-
 
|}
 
|}
  
  
−
When an Idrive X1 main board completes the SMT and hand solder process there are some additional assembly steps needed before programming
+
'''1.''' Insert the '''Pre-programmed''' 4GB Micro SD card into the SD socket on the '''Driver Side''' of the Main Board.
 +
 
 +
[[File:4gbsd_socket1.jpg|175px|]] [[File:4gbsd_socket2.jpg|300px|]] [[File:4gbsd_socket3.jpg|325px|]]
 +
 
 +
 
 +
'''2.''' Insert the 32GB Micro SD card into the SD socket on the '''Road Side''' of the Main Board.
 +
 
 +
[[File:8gbsd_socket1.jpg|175px|]] [[File:8gbsd_socket2.jpg|300px|]] [[File:8gbsd_socket3.jpg|300px|]]
 +
 
 +
 
 +
'''3.''' Mount two of the Lens Holders to the board
 +
 
 +
[[File:X2_Lens_Holder1.jpg]] [[File:X2_Lens_Holder5.jpg]] [[File:X2_Lens_Holder6.jpg]]
 +
 
 +
 
 +
'''4.''' Insert the proper lens in the correct side in the Lens Holders(Lenses are glued after programming and focus)
 +
 
 +
'''DSL-180A Lens for Driver Side''' (No markings) ---------------------'''DSL-218A Lens for Road Side''' (Note Markings)
 +
 
 +
[[File:sunex_dsl180c.jpg|200px|]]----------------------------[[File:sunex_dsl218a.jpg|190px]]
 +
 
 +
'''5.''' Connect the LED Board to the Main Board with the Ribbon Cable
 +
 
 +
::- Slide cable into the connectors with the contacts up as shown
 +
 
 +
::- Slide the brown tabs at the sides of the connector to secure cable in place.
 +
 
 +
<span style="color: red"> The LED Board has been modified and the connector is now on the opposite side of the board.
  
−
'''1.''' Bar Code Labels - Unique Serial Number Labels will be pre-generated for each Main Board in the work order. Three labels are required for each serial number(one for the main board, one for final camera case, one for the outside of the packing box). The Bar Code Label needs to be max. 22 mm x 10 mm. After SMT Assembly each Main board needs have a serial number label (supplied) affixed to the SD Card Connector. This serial number will track the main board through all processes and eventually become the camera serial number.'''
+
<span style="color: red"> We will update the picture once we receive the boards
  
−
'''2.''' Mounting of the two Lens Holders Mounting to the board.
+
[[File:led_cable_slide_latch_open.jpg|400px|]]    [[File:x2_led_cable_conn.jpg|300px|]]
  
−
'''3.''' Inserting the lenses in the Lens Holders.(Lenses are glued after programming and focus)
 
  
−
'''4.''' Advance the Top Level PCB assembly to the Stage 1 Programming/Testing Station
+
'''6.''' Advance the Top Level X2 Main Board PCB assembly to the X2 Programming Station
  
 
<br/><br/>
 
<br/><br/>
  
−
===Device Automated Programming/Testing Stage 1===
+
==Idrive X2 Main Board Initial Programming==
  
 
{| class="wikitable"
 
{| class="wikitable"
 
|-
 
|-
−
!'''Idrive X1 V7 Programming & Lens Focus Materials'''
+
!'''Idrive X2 Programming & Lens Focus Materials'''
 +
|-
 +
|Idrive X2 Programming Station
 +
|-
 +
|I/O Test Loopback Board
 
|-
 
|-
−
|Idrive Top Level Main Board Assembly
+
|Idrive Top Level X2 Main Board Assembly
 
|-
 
|-
−
|Programming SD Card with Firmware Files
+
|Lens focus targets
 
|-
 
|-
−
|Super Glue (for fixing lenses) (Loctite Control, Extra Time)
+
|Super Glue (for fixing lenses) (Loctite Control, Extra Time or equivalent)
 
|-
 
|-
 
|}
 
|}
  
−
<br/><br/>
+
<br/>
 +
 
 +
====Initialize Firmware Programming Station====
 +
 
 +
 
 +
[[#Appendix B - Idrive X2 Programming Station Documentation  | X2 Programming Station Setup]]
  
  
−
=====Initialize Programming Station=====
+
[[File:idr_x2_pgmr_sta1.jpg|400px|]]
  
 +
====Setup X2 Main Board====
  
−
[[#V7 Programming Station Initialization|V7 Programming Station Initialization]]
 
  
 +
'''1.''' Place the Idrive X2 Main board into the Device holding Fixture.
  
−
=====Setup X1 Board=====
+
'''2.''' Connect the Power cable between the Idrive X2 Main Board and the Programming Fixture.
  
−
'''1.''' Insert the Programming SD card with the Firmware files into the board to be programmed.
+
'''3.''' Connect the serial programming cable between the Idrive X2 Main Board and the Programming Fixture. (observe polarity)
  
−
'''2.''' Place the Idrive X1 board in to the Device holding Fixture.
+
'''4.''' Connect the USB Network Adapter to the Idrive X2 Main Board.
  
−
'''3.''' Connect the Power cable between the Idrive X1 Board and the Programming Fixture.
+
'''5.''' Plug in I/O Test board Into Accessory Connectors
  
−
'''4.''' Connect the MINI HDMI cable between the Idrive X1 Board and the Programming Fixture.
+
<span style="color: red"> Need a new Picture with I/O board shown
  
−
[[File:v7dutfront.jpg|400px|]]         [[File:v7dutback.jpg|400px|]]
+
[[File:idr_x2_pgmr_front.jpg|340px|]] [[File:idr_x2_pgmr_back.jpg|340px|]]
  
 
<br\><br\>
 
<br\><br\>
  
−
===== Automatic Install=====
+
====X2 Automatic Install and Configuration====
  
−
[[File:fwautoinststart.jpg|thumb|700px|]]
+
Notes: The Automatic install performs the following:
  
−
'''1.''' Click on the Factory-New Devices-Auto button to open The Automatic Install window
+
::* installs the boot loader into the X2 board. (The Kernel and filesystem are pre-installed on the 4GB SD card)
  
−
'''2.''' Scan the Bar Code label with the serial number (if no bar code scanner is available type the serial number from the bar code label on the SD card socket into the serial number input field in the Idrive Factory Tools Application)
+
::* gets device configuration from the Idrive AdminCenter (IP address configuration)
  
−
'''3.''' Click on the Auto Install Button and the Automatic Install window will open
+
::* Tests triggering on the yellow, blue and green wires
  
−
[[File:fwautoinstall.jpg|400px|]]
+
::* provides lens focus mode so both lenses can be focused and glued
 +
 +
 
 +
'''1.''' Click on the Factory-New Devices-Auto button  [[File:ft_factoryauto_button.jpg|250px|]]
  
 
<br/><br/>
 
<br/><br/>
  
 +
'''2.''' Scan the Bar Code label on the device to be programmed and press Enter.
  
−
[[File:fwinstalled.jpg|thumb|800px|]]
+
(if no bar code scanner is available type the serial number from the bar code label into the serial number input field )
  
−
'''4.''' Click on Start Installation Button
+
[[File:x2_scan_serial_auto.jpg|250px|]]
−
:The program will automatically step through the programming sequence and report status of each step.
 
  
−
::*Installing Boot Loader
+
<br/><br/>
  
−
::*Installing Kernel
+
'''3.''' Click on the Auto Install Button and the Automatic Install window will open, Click on Start Installation
  
−
::*Installing FileSystem
+
[[File:x2_auto_pgmr_phase1.jpg|650px|]]
  
−
::*Configuring Device
+
: If any of these steps fail the program will stop and give an error. Common errors are:
  
−
:::: Contacts Admin Center to get settings for the device
+
::* Missing or corrupt OS on 4GB SD card
  
−
:::: Tests Door Wire Event
+
::* Missing or corrupt storage SD card
  
−
:::: Tests Panic Wire Event
+
::* Serial cable not connected or incorrect polarity
  
−
:::: Tests Alarm Wire Event
+
::* USB NIC or Internet connection missing
  
−
:::: Tests GPS External Interface
+
::* I/O ports tester board missing
  
−
: If any of these steps fail the program will stop and give an error. If all steps are successful the program will enter into Lens Focus Mode.
+
::* Any assembly or incorrect component error
  
  
−
<br/><br/><br/><br/><br/><br/>
+
If all steps are successfully completed the program will enter into Lens Focus / LED test mode Mode.
  
−
=====Verify That the IR LEDS are working=====
+
<br/><br/>
  
−
'''1.''' Put your hand in front of the IR LEDs and verify that you can see the light relecting in the Inside camera view.
+
====Lens Focusing====
  
−
[[File:IR LEDs.jpg|500px|]]
+
'''1.''' Select "Inside Camera" Tab and Focus the Driver Side Lens(DSL-180A) (the same side as the Processor).
 +
 +
::*'''The focal length for the inside camera should be ~1.5 meters'''
  
−
<br/><br/>
 
  
−
=====Lens Focusing=====
+
'''2.''' Select "Outside camera" Tab and Focus the Road Side Lens (DSL-218A) (the same side as Power Connector).
 +
 +
::*'''Focus using the provided Idrive Focus Chart. Distance to chart can be 3,6,9 feet but the farther the better. '''
  
−
[[File:fwlensfocusmode.jpg|thumb|800px|]]
+
::*Use zoom mode to ensure accurate focus
  
−
'''1.''' Select "Inside Camera" Tab an Focus the Inside camera(Driver Side) (the one on the same side of the camera as the LEDs). '''The focal length for the inside camera should be ~1.5 meters'''
+
[[File:x2_lens_focus.jpg|600px|]]
  
−
'''2.''' Select "Outside camera" Tab and Focus the Outside camera (Road Side) (the one on the side of the camera without LEDs). '''The Focal Length for the outside camera should be as far as possible'''
 
  
−
'''3.''' Once focused fix the each lens with a drop of super glue.
 
  
−
'''4.''' Verify that the lenses can not move.
+
'''4''' Verify that the 4 IR LEDs are on (faint red glow in 4 places)
  
−
'''5.''' Select "Both cameras" Tab and Verify the lenses are focused.
+
[[File:x2_irled_check.jpg|300px|]]
  
−
'''6.''' If images are focused and clear click on the "Lens Focus OK" button and the focus mode will close. If the image is not clear for some reason click on the "Lens Focus Not OK" the focus mode will exit so corrective action can be taken
+
'''5.''' If images are focused and clear and the 4 IRLeds are on click on the "Lens Focus OK" button and the focus mode will close. If the image is not clear or any IRLeds are not functioning for some reason click on the "Lens Focus Not OK" the factory tool will exit focus mode so corrective action can be taken.
  
−
'''7.''' Remove Firmware SD Card and replace it with the production SD Card.
+
'''6.''' Once focused fix the each lens with a drop of super glue.'''Test the lenses after several minutes to ensure they have taken the glue and cannot be moved'''
  
−
'''*''' All SD cards need to be unlocked (all SD cards have a lock/unlock switch). It depends on the SD Cards provider whether or not the card needs to be formatted. In all cases if the SD Card needs formatting do not use the quick version.
+
'''7.''' Remove the assembly from the test fixture, remove I/O test board
  
−
'''8.''' Advance the Main Board to the Camera Top Level Assembly Station.
+
'''8.''' Advance the Main Board Assembly to the Driver Side Case Assembly Station.
  
  
−
<br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/>
+
<br/>
  
−
===Top Level Camera Assembly===
+
==Idrive X2 Camera Top Level Assembly==
  
−
[[#Final X1 Series Camera Assembly|Final X1 Series Camera Assembly]]
+
===Driver Side Case Assembly===
  
−
<br\><br\>
+
{| class="wikitable"
 +
|-
 +
!'''X2 Drive Side Case Materials'''
 +
|-
 +
|Driver Side Plastic Case
 +
|-
 +
|LED Plastic Lens
 +
|-
 +
|X2 Main Board and LED Assembly
 +
|-
 +
|}
  
−
===Device Testing Stage 2 (Wifi, GPS, Shock Event, Transfers)===
 
  
 +
'''1.''' Snap the LED Lens into the Driver Side Case 
  
−
'''Note:''' The V7 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the x6 Programmer be used. Because this document is intended to support production the x6 programmer process is shown here. See [[#V7 programmer final programming process|V7 programmer final programming process]] section in the Appendix for use of the V7 programmer for this portion of the process.
+
::- Ensure that the two LED indents are towards the bottom of the camera
  
−
<br\><br\>
+
::- Clear LED lens is shown to enhance the view of indents
  
 +
::- Actual LED Lens is black/opaque as shown
  
−
====Stage 2 Automated Testing Process with x6 Programmer====
+
'''2.''' Snap the LED Board Assembly into the Driver Side Case as shown
  
−
'''1.''' Initialize x6 programming station [[File:x6fixtswitchesman.jpg|thumb|900px|]]
+
[[File:x2_led_lens_assy.jpg|275px|]][[File:x2_led_assy_incase.jpg|275px|]]
  
−
[[#x6 Final Test Station Initialization|x6 Final Test Station Initialization]]
+
'''3.''' Snap the X2 Main board Assembly into the Driver Side Case as shown
  
−
'''2.''' Connect up to 6 cameras into the x6 programmer using the 6 pin power cables
+
[[File:x2_main_driver_case.jpg|400px|]]
  
−
'''3.''' Turn on the power switch of the x6 programmer (applies power to the programmer)
+
<br/><br/>
  
−
'''4.''' Press the "12 Volt On/Off" Button on the x6 programmer (applies +12volts to the Devices)
+
===Road Side Case Assembly===
  
−
'''5.''' Press any one of the Ignition On buttons (Turns the Ignition on for all of the Devices)
+
{| class="wikitable"
 +
|-
 +
!'''X2 Road Side Case Materials'''
 +
|-
 +
|Road Side Plastic case
 +
|-
 +
|Plastic Support Spur
 +
|-
 +
|Screw for Support Spur
 +
|-
 +
|FCC Compliance Label
 +
|-
 +
|}
 +
{| class="wikitable floatcenter"
 +
|-
 +
!'''Electronic Module Materials'''
 +
|-
 +
|SparkLan WiFi Module
 +
|-
 +
|WiFi cable
 +
|-
 +
|Dual Band WiFi Antenna
 +
|-
 +
|Screws for WiFi mounting
 +
|-
 +
|GPS Module Assembly
 +
|-
 +
|}
  
−
'''6.''' When the Device(s) have both lights green shake each camera to generate a shock event
+
'''1.''' Attach Base Support Spur to the Road Side Case with the screw, Place FCC compliance sticker as shown.
  
−
'''7.''' When both LEDs return to green for all Devices press any one of the Ignition On buttons (Turns the Ignition Off for all of the Devices)  
+
::*Note correct orientation of Support Spur ("Gear" towards FCC sticker)
  
−
<br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\>
+
[[File:x2_fcc_compliance_sticker.jpg|300px]]
  
−
:Events from the camera download to the Factory Tool and automatically show up in the connections list. When finished downloading the camera(s) will shut off.
+
'''2.''' Install the Wifi Module with cable and antenna, secure with 2 screws as shown
  
−
[[File:stage2dl704.jpg|1100px|]]
+
[[File:x2wifimodule1.jpg|300px|]][[File:x2wifimodule2.jpg|250px|]]
  
−
'''8.''' Verify that each device contacted the test station. (If not there is a problem with the Wifi)
+
'''3.''' Install GPS Module as shown. Ensure the cable is routed properly so as to avoid he power connector opening.
  
−
'''9.''' Each event should be shown in Green text (Red text indicates a failure). Green indicates the following tests passed:
+
[[File:x2gpsmodule2.jpg|320px|]]
  
−
:* The Device has a valid serial number
+
<br/>
  
−
:* There was at least 1 event (Shock Event was created)
+
===Top Level Camera Assembly===
  
−
:* GPS Module is working
+
{| class="wikitable"
 +
|-
 +
!'''X2 Top Level Camera Materials'''
 +
|-
 +
|Driver Side Case Assembly
 +
|-
 +
|Road Side Case Assembly
 +
|-
 +
|Bar Code Label with Serial Number
 +
|-
 +
|Plastic Dust Cover for Accessory Connectors
 +
|-
 +
|Case Screw
 +
|-
 +
|Wifi Antenna
 +
|-
 +
|}
  
−
'''9.''' Press "Play events" link for each event and review the events. Review events for:
+
'''1.''' Connect the GPS and WiFi Cables to the Main Board. Remove the backing tape from the wifi antenna and affix the Antenna on the Driver Side Case as shown.  
  
−
:* Focus and Image quality
+
[[File:X2wifiantenna.jpg|320px|]]
  
−
:* Verify that the audio is working
+
'''2.''' Snap the two halves of the camera together ensuring no cables interfere with or block the Lens, Power Connector, I/O Connectors, USB opening or case screw
  
−
'''10.''' Disconnect the power cable from the Camera(s)
+
[[File:x2wifiandgpsattachment.jpg|320px|]][[File:x2twohalves.jpg|320px|]]
  
−
'''11.''' Check the "Final Box" in AdminCenter to make the camera eligible for shipment. Advance the Camera to Shipping
+
'''3.''' Install Plastic Dust Cover for Accessory Connectors - move to after final test.
  
−
<br\><br\>
+
[[File:x2accessorycover.jpg|200px|]]
 +
 
 +
'''4.''' Secure the cases to together with the case screw. Do not over torque the screw.
 +
 
 +
[[File:Accessory_Cover_Plate.JPG|420px|]]
 +
 
 +
<br/><br/>
  
−
===Shipping and Device Assignment===
+
===Windshield Support Assembly===
  
−
'''Using the idrive admincenter to ship idrive devices from the factory.'''
+
{| class="wikitable"
 +
|-
 +
!'''X2 Windshield Support Materials'''
 +
|-
 +
|Plastic Windshield Support
 +
|-
 +
|Plastic Support Back Plate
 +
|-
 +
|Screw for Support Back Plate
 +
|-
 +
|3M Adhesive Tape
 +
|-
 +
|Screw for Support attachment to Spur
 +
|-
 +
|Washer for Support Screw
 +
|-
 +
|Hex nut for Support Attachment
 +
|-
 +
|}
  
−
Login in with your user name and password to [http://admincenter.idrive.pro/ http://admincenter.idrive.pro]
+
'''1.''' Assemble Windshield Support Base Assembly (Windshield support not attached to the camera until after final test or else the power connector would be inaccessible
  
 +
::* Snap plastic back plate into support
  
−
Click on shipping
+
::* secure with screw
  
−
[[image:idrsd1.jpg|500x250px]]
+
::* Apply 3M tape and trim flush with scalpel
  
  
 +
[[File:x2winshieldsupport2.jpg|300px|]][[File:x2winshieldsupport.jpg|320px|]] [[File:x2winshieldsupporttape.jpg|350px|]]
  
−
Click on ADD to start the process
 
  
−
[[image:idrsd2.jpg|1200x250px]]
+
<br/><br/>
  
 +
==Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)==
  
 +
'''Note:'''The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the X6 Fixture be used. Because this document is intended to support production the X6 Fixture process is shown here.
  
−
Use the Pull-down fields to select: Company, Location, Quote, Date, Address, Contact, Shipping Company (Tracking Number(s) can be entered later if it is not yet available). Click on "Add S/N" to open the form for device selection.
+
<br\>
  
−
[[image:idrsd3.jpg|700x400px]]
+
[[File:x2_x6_station.jpg|400px|]]
  
 +
[[#Appendix C - Idrive X2 Secondary/Final Test Station Documentation  | Idrive X2 Secondary/Final Test Station Setup]]
  
 +
<br\>
  
−
In the device selection form check the box next to the device(s) to be shipped. You can search the list by typing the last 3 characters into the "S/N" box which will highlight the device you are searching for. Once ALL of the devices are selected  click on the "X" to close the window.
+
===Stage 2 Initialize X6 Fixture===
  
−
[[image:idrsd4.jpg|800x200px]]
+
[[File:x6fixtswitchesman.jpg|600px|]]
  
 +
'''1.''' Turn on the power toggle switch of the X6 Fixture
  
 +
'''2.''' Connect up to 6 cameras into the x6 programmer using the 6 pin power cables
  
−
Verify the correct number of IDRX1 units (the other items ship from elsewhere) and Click "Next(Confirm shipping)"
+
'''3.''' Press any one of the 6 Ignition push buttons to turn on the test cameras
  
−
[[image:idrsd5.jpg|800x550px]]
+
'''4.''' When the X2 device's LED are Green/Green the camera is ready to test.
  
 +
<br\>
  
−
After Confirmation a Shipping form will come up. This should be printed and included with the shipment of the devices to the customer.
+
===Test X2 Internal Accelerometer function===
  
−
[[image:idrsd6.jpg|1000x500px]]
+
'''1.'''Gently shake each camera to trigger a shock event
  
 +
::* Right LED will turn red. Both LEDs green after event finishes recording.
  
−
Select the "Shipping List" Tab. If you need to add tracking information you must do it before closing out the shipment using the edit button. Select "Close" to assign the cameras to the customer as well as send the automated notification of the shipment to the people on the distribution list. The "Close" process will be performed by idrive after our review of the shipment.
+
::* Alarm/W-Panic and Door events may be triggered by pressing the corresponding push button. (these events are tested in at the first test station so this is optional)
  
−
[[image:idrsd7.jpg|800x550px]]
+
<br\>
  
−
Done.
+
===Transfer the event(s) to the Test Station===
  
−
<br\><br\>
+
'''1.''' Press any one of the 6 Ignition push buttons to initiate transfer of events to the test station.
  
 +
===Verify the Events in Factory Tool===
  
−
==Appendix A - Idrive V7x Programming Station Documentation ==
+
'''1.''' Factory Tool verify that each camera downloads
  
−
===Programming Station Components===
+
[[File:ft_transfer_results.jpg|600px|]]
  
−
{| class="wikitable"
+
::- Red text is bad (Camera transfered but no shock event was downloaded or failed GPS Data)
−
|-
 
−
!'''Programming Station Components '''
 
−
|-
 
−
| Computer with Monitor and speaker(s)(see requirements below)
 
−
|-
 
−
| Idrive V7 Programmer
 
−
|-
 
−
| Internet Connection
 
−
|-
 
−
| USB NIC (Requires Asix AX88772A Chip set)
 
−
|-
 
−
| USB Isolator
 
−
|-
 
−
| USB Cable type B to type A max. 1.5m
 
−
|-
 
−
| HDMI Cable (Type C Male to Type C Male) 1 meter max
 
−
|-
 
−
| Idrive Power Cable 6 PIN to 6 PIN
 
−
|-
 
−
| 2 Cat 5E Cables (internet connection, Programmer connection)
 
−
|-
 
−
| Stabilized Power Supply 12V, 1A Minimum
 
−
|-
 
−
| External GPS Module (HDMI connector)
 
−
|-
 
−
| Bar Code Scanner
 
−
|-
 
−
| Lens Focus Charts
 
−
|-
 
−
| SD Card (with firmware and filesystem files)
 
−
|-
 
−
| SD card reader – primarily for RMA activity to recover events from the SD card
 
−
|-
 
−
|}
 
  
−
<br\>
+
::- Black text is good (Camera is pending the label printing process)
  
−
===Computer Hardware Minimum Requirements and Setup===
+
::- Green text is good (Passed Accelerometer, GPS and Label application)
  
−
{| class="wikitable"
+
::- No text (camera did not download to test station. WiFi failure?)
−
|-
 
−
!'''Computer Hardware Minimum Requirements '''
 
−
|-
 
−
| Monitor (needs to support 1600X1200 screen resolution)
 
−
|-
 
−
| Speaker(s)
 
−
|-
 
−
| Windows XP or better, Windows 7 Professional recommended
 
−
|-
 
−
| 1GB RAM
 
−
|-
 
−
| 100 GB Hard Disk
 
−
|-
 
−
| 2 Network adaptors (NICs)
 
−
|-
 
−
|}
 
  
−
Network Adapters LAN settings:
+
<br\><br\>
  
−
: Connection one for the Programming Fixture
+
===Print Serial Number, Barcode, MAC Address Labels===
  
−
::- IP address: 192.168.0.10
+
[[File:x2_label_flow.jpg|700px|]]
  
−
::- Subnet Mask: 255.255.0.0
+
If the transfer(s) and tests are successful Labels for the device can be printed. You must print the labels within 240 seconds* or the tests must be rerun.
  
−
::- Default gateway: Blank
+
:: *This timeout length can be changed by Idrive if needed to help with process flow.
  
−
:- Connection two for local network with access to internet
+
[[File:ft_print_240sec.jpg|300px|]] [[File:ft_print_115sec.jpg|250px|]]
  
−
::- DHCP or as required by location
+
Click on "Print(230sec until close)" link to start the print dialog
  
−
<br\>
+
::* When Print is selected the corresponding Camera will flash its LEDs: GREEN/GREEN  OFF/OFF  RED/RED ... repeat
  
−
===Computer Software Requirements===
+
::* You must confirm the label Printed and was attached to the camera before the next Camera can have the label printer.
  
−
* TeamViewer V5 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
+
Click on "Quick Print"
  
−
* OpenJTAG Driver for USB
+
[[File:ft_print_dialog.jpg|400px|]]
  
−
* SDFormat tool the ( https://www.sdcard.org/downloads/formatter_4 ) <span style="color: red">'''DO NOT USE THE QUICK FORMAT Use the “Full(rewrite) option!'''
+
Click On Confirm Label printed if successful.
  
−
* Idrive Factory Tools 2.3.0
+
[[File:ft_print_printed.jpg|200px|]][[File:ft_print_printed2.jpg|250px|]]
  
−
<br/>
+
Tear-off the three labels from the printer. Place one Label on the back of the camera covering the case screw as shown. Advance the remaining two labels to Final Assembly/ Packaging.
  
−
===V7 Programmer Connections===
+
[[File:ft_barcode_on_case.jpg|400px|]]
  
−
[[File:V7-Programmer-connections.jpg|500px|]]
 
  
−
<br\><br\>
+
<br\>
  
 +
==Idrive X2 Final Assembly/Packaging (Windshield support attachment, Final Inspection, Packaging)==
  
−
===V7 Programmer Switches===
 
  
−
[[File:V7-Programmer-switches.jpg|500px|]]
+
{| class="wikitable"
 +
|-
 +
!'''X2 Final Processing Materials'''
 +
|-
 +
|Windshield Support Assembly
 +
|-
 +
|Screw for attachment of Support to X2 Camera
 +
|-
 +
|Hex nut for Support Attachment
 +
|-
 +
|2 serial number barcode labels
 +
|-
 +
|}
  
−
<br\><br\>
+
===Attach Windshield support to camera===
  
−
=== V7 Programming Station Initialization===
 
  
−
<br\>
+
'''1.''' Attach Windshield support to the Support Spur using the supplied screw and nut. (Note correct orientation of the window mount)
  
−
===='''1.'''Configure Switches on the V7 Programmer====
+
[[File:x2attachmount.jpg|320px|]][[File:x2attachmount3.jpg|320px|]]
  
−
[[File:v7fixtswitches.jpg|thumb|500px|]]
 
  
−
Ensure all switches are in the off position as shown.
+
'''2.''' Check the "Final Box" in AdminCenter to make the camera eligible for shipment.
  
−
Turn On the Power switch and leave the programmer on for the batch of boards.(you do not need to turn it off to program the next board)
+
<br/>
  
−
'''Note:''' In auto programming mode only the Power Switch is used. The other the switch functions are controlled via software
+
===X2 Camera Final Inspection and Packaging===
  
−
<br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/>
+
No smudges
  
−
===='''2.''' Launch the Idrive Factory Tools 2.0 Application====
+
put in plastic bubble wrap bag & place sticker on the outside with the serial number
  
−
[[File:factorytooltop.jpg|thumb|600px|]]
+
Place in box and put serial number sticker on outside of box
  
−
:Double click the icon on the Desktop to open the application  [[File:factorytool-icon.jpg|100px|]]
+
==Shipping and Device Assignment==
  
−
::'''Factory-New Devices-Auto'''  
+
'''Using the idrive admincenter to ship idrive devices from the factory.'''
  
−
::Select for Automatic programming of New Idrive X1 Devices (Most commonly used mode)
+
Log in with your user name and password to [http://admincenter.idriveglobal.com/ http://admincenter.idriveglobal.com]
  
  
−
::'''Factory-New Devices- Manual'''
+
Click on shipping and then click ADD to start the process
  
−
::Select for Manual Custom Programming of New Idrive X1 Devices
+
[[File:ft_shipping1.jpg|300px]]      [[File:ft_shipping2.jpg|300px]]
  
  
−
::'''RMA'''
+
Use the Pull-down fields to select: Company, Location, Quote, Date, Address, Contact, Shipping Company (Tracking Number(s) can be entered later if it is not yet available). Click on "Add S/N" to open the form for device selection.
  
−
::Select for RMA processing of Existing Idrive X1 Devices (Password protected)
+
[[image:idrsd3.jpg|600px]]
  
 +
:* <span style="color: red">We really need the scanner to do this to reduce the errors.
  
−
::'''Idrive Development'''
+
In the device selection form check the box next to the device(s) to be shipped. You can search the list by typing the last 3 characters into the "S/N" box which will highlight the device you are searching for. Once ALL of the devices are selected  click on the "X" to close the window.
  
 +
[[image:idrsd4.jpg|700px]]
  
−
::For internal Idrive Development use only (Password protected)
 
  
  
−
::'''SETTINGS'''
+
Verify the correct number of IDRX2 units (the other items ship from elsewhere) and Click "Next(Confirm shipping)"
  
−
::Select to set Port number or non-standard IP addresses
+
:* <span style="color: red"> New Picture
  
 +
[[image:idrsd5.jpg|700px]]
  
−
::'''Factory Wiki'''
+
After Confirmation a Shipping form will come up. This should be printed and included with the shipment of the devices to the customer.
−
 
−
::Factory Manual on Admin Center
 
  
 +
:* <span style="color: red"> New Picture
  
−
<br/>
+
[[image:idrsd6.jpg|600px]]
  
−
===='''3.''' Configure Application Settings for the Programming Station====
 
  
 +
Select the "Shipping List" Tab. If you need to add tracking information you must do it before closing out the shipment using the edit button. Select "Close" to assign the cameras to the customer as well as send the automated notification of the shipment to the people on the distribution list. The "Close" process will be performed by Idrive after our review of the shipment.
  
−
Click on Settings
+
[[image:idrsd7.jpg|700px]]
  
−
'''Barcode Scanner''' Set the port number for the Barcode scanner. (Normally Human Interface Scanner)
+
Done.
  
−
(Port number can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)
+
<br\><br\>
  
−
'''Config and Install''' Set the port number for the fixture.
+
==Appendix A - SD Card Preparation ==
  
−
(Port number can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)
+
The X2 Micro SD cards need to be be formatted with the EXT4 filesystem and have the system image placed on them. There are several ways to accomplish this
  
−
'''Event Test''' Set for non-standard IP addresses
+
::* SB Shark Duplicator
  
−
[[File:barcodesettings240.jpg|left|550px|]] [[File:portsettings250.jpg|thumb|550px|]]
+
::* Using a Linux system (a virtual machine is installed on the programming station for this purpose)
  
−
<br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/>
+
::*A windows PC with a third party driver the recognizes the EXT4 filesystem (not recommended)there is an open source Windows driver for ext3/4 that can be used to read these cards: http://www.ext2fsd.com/ '''ensure to check the write option at installation time'''. This often cause system crashes with "the blue screen of death"
  
−
===='''4.''' Select Programming Mode (Normally Auto)====
+
::*Purchase SD cards that are preprogrammed (not economical base on the quotes we received)
  
−
[[File:factorytool-auto250.jpg|thumb|500px|]]
 
  
−
:Click on Factory-New Devices-Auto
+
After duplication affix label or stamp  with version so there is a difference between programmed and unprogrammed cards.
  
−
::'''Serial Number field'''
+
<br/><br/>
  
−
::12 character serial number for the device to be programmed as read from the bar-code label on the Motherboard. The serial number can be typed in but usually it is filled in by the bar code scanner. After the field is populated press enter and the Auto Install Button will become active.
+
===Use of a  Linux System for MicroSD copying===
  
−
::'''Auto Install Button'''  
+
'''Overview''' - Any Linux system can be used for staging the Idrive X2 filesystem on the MicroSD card. The filesystem type on the SDcard needs to be EXT4 format (Linux filesystem). There are open source drivers available that allow windows to recognize the EXT4 file system but they very unstable and cause system crashes. It is therefore recommended that Linux be used for the microSD programming. The programming station has Ubuntu Linux installed on it using VMWare (virtual system).
  
−
::A valid serial number must be entered for the button to be active. When selected it will open the The Automatic Install window (see below)
+
'''Using VMware for access to Ubuntu Linx'''
  
−
::'''Lens Focus'''  
+
Double Click on the VMware Icon on the desktop, Click "Ubuntu-64bit" to launch the virtual machine, login at the prompt with username ('''ubuntu''') and password ('''none''')(the word, not blank)
  
−
::Reenter Focus mode for a device that previously failed this step.
+
[[File:vmware_icon.jpg|75px|]]  [[File:vmware_player1.jpg|200px|]]  [[File:ubuntu_login_screen.jpg|200px|]]
  
−
::'''Event Test-Transfer and Play'''
+
Ensure the removable devices are assigned to the virtual machine and not windows ("check mark" means connected to virtual machine)
  
−
::For Review of Events transferred from programmed X1 series board in the Final Programming Station
+
Player> Removable Devices> SuperTop Mass Storage> Connect (Disconnect from Host)
  
−
::'''Settings'''
+
::*Number of devices will vary based on hardware and the number of MicroSD cards inserted
  
−
:: Set the Port number to look for the programming fixture
+
::*"SuperTop" is the name of the SD adaptor in use. This will vary depending on the adapter used
  
−
::'''Factory Wiki'''
+
::* Host is the windows system
  
−
::This document on the Idrive Admin Center
+
::* once the removable device is attached to the virtual machine it should stay assigned for the entire session
  
−
<br/><br/><br/><br/><br/><br/>
+
[[File:ubuntu_removable_devices.jpg|450px|]]
  
−
===V7 programmer final programming process===
+
[[File:x2_sd_prog_icon.jpg|100px|]]Click on the X2 MicroSD Programming Icon.
  
−
:'''1.''' Open the Events test - Transfer and Play window in the Factory Tool
+
[[File:microsd_prog_1.jpg|400px|]] A terminal window will open and the MicroSD card(s) will be formatted and the filesystem (OS) written to them. While this is happening you will see "Still Waiting for Cards..."
  
−
:'''2.''' Power on the wireless router
+
[[File:x2_microsd_prog_done.jpg|400px|]] Upon successful completion you will see Cards are done! The amount of time for the process will depend on the number of cards being programmed at the same time.
  
−
:'''3.''' Turn on the "Power On/Off" Switch on the V7 Programmer
+
[[File:ubuntu_shutdown.jpg|400px|]]
  
−
:'''4.''' Plug the 6 pin power cable into the camera (No HDMI Cable is used!)
+
<br/><br/>
  
−
:'''5.''' Turn on The "Idrive On/Off" Switch on the V7 Programmer
+
===Use of SDShark Duplicator for MicroSD programming===
  
−
:'''6.''' Turn on the Ignition Switch and wait for the LEDs on the camera to turn Green/Green
+
[[Manufacturing: SDShark use for MicroSD programming | WireShark use for MicroSD programming]]
−
 
−
:'''7.''' Gently shake the camera to record a shock event (Left LED will be Red during recording)
 
  
−
:'''8.''' When both LEDs on the camera are Green turn Off the Ignition Switch (Event will download to the Factory tool)
+
<br/><br/>
  
−
:'''9.''' Review Event(s) and check for
+
===Use of USB Image Tool===
  
−
::* An event is present for each Camera
+
http://www.alexpage.de/usb-image-tool/download
  
−
::* Focus and Image quality
+
http://www.alexpage.de/usb-image-tool/faq
  
−
::* Verify that the audio is working
+
http://www.alexpage.de
  
−
::* Verify there is GPS data for each event
+
1) double click on USB Image Tool.exe
  
 +
2) Use Device Mode
  
−
<br\><br\>
+
3) Click on Restore
  
−
===Cable Diagrams===
+
5) Select path to Image file
  
−
====External GPS HDMI Cable====
+
<br/><br/>
  
−
[[File:gps22b01007_pinouts.jpg|Left|500px|]] [[File:skm53pinouts.jpg|500px|]]
+
==Appendix B - Idrive X2 Programming Station Documentation ==
  
 +
===Programming Station Components===
  
 +
[[File:idr_x2_pgmr_sta1.jpg|thumb|400px|]]
  
 
{| class="wikitable"
 
{| class="wikitable"
 
|-
 
|-
−
!HDMI Connector pin ||(Programmer Net Name)||GPS22B01007 Pin || SKM53 Pin
+
!'''X2 Programming Station Components '''
−
|-
 
−
| 1 || NC || NC || NC
 
−
|-
 
−
| 2 || NC || NC || NC
 
 
|-
 
|-
−
| 3 || NC || NC || NC
+
|Windows 8 Computer with Monitor and speaker(s)(see requirements below)
 
|-
 
|-
−
| 4 || IGND || '''A''' || '''GND'''
+
|Bar Code Scanner
 
|-
 
|-
−
| 5 || TXD1 || '''B''' || '''TXD'''
+
|Lens Focus Charts
 
|-
 
|-
−
| 6 || RXD1 || NC || NC
+
|Micro SD card reader
 
|-
 
|-
−
| 7 || NC || NC || NC
+
|Idrive X2 Programmer Fixture
 
|-
 
|-
−
| 8 || NC || NC || NC
+
|I/O Loopback Test Adapter
 
|-
 
|-
−
| 9 || NC || NC || NC
+
|DC 12V/1A '''LINEAR'''  power supply
 
|-
 
|-
−
| 10 || NC || NC || NC
+
|USB type B cable
 
|-
 
|-
−
| 11 || NC || NC || NC
+
|USB to Ethernet adapter
 
|-
 
|-
−
| 12 || NC || NC || NC
+
|Cat5 Cable
 
|-
 
|-
−
| 13 || NC || NC || NC
+
|Power cable for X2
 
|-
 
|-
−
| 14 || NC || NC || NC
+
|X2 Serial Programming cable
−
|-
 
−
| 15 || NC || NC || NC
 
−
|-
 
−
| 16 || NC || NC || NC
 
−
|-
 
−
| 17 || GPS_EXT_EN || '''E''' || '''VCC'''
 
−
|-
 
−
| 18 || VCC_GPS_EXT || '''E''' || '''VCC'''
 
−
|-
 
−
| 19 || NC || NC || NC
 
 
|-
 
|-
 
|}
 
|}
  
−
==Appendix B - Idrive x6 Programming Station Documentation==
+
<br\>
 +
 
 +
===X2 Programming Computer Setup===
 +
 
 +
====Computer Hardware Minimum Requirements ====
 +
 
 +
::*Monitor (needs to support 1600X1200 screen resolution)
 +
 
 +
::*Speaker(s)
 +
 
 +
::*Windows 8.1 Professional recommended
 +
 
 +
::*1GB RAM
 +
 
 +
::*100 GB Hard Disk
 +
 
 +
::*2 Network Interface adaptors (NICs)
 +
 
 +
::* Keyboard and Mouse
 +
 
 +
====Network Configuration====
 +
 
 +
: Network Connection to the Programming Fixture
 +
 
 +
::* IP address: 192.168.0.10
 +
 
 +
::* Subnet Mask: 255.255.0.0
 +
 
 +
::* Default gateway: Blank
 +
 
 +
 
 +
: Network Connection with access to internet
 +
 
 +
::* DHCP or as required by location
  
 
<br\>
 
<br\>
  
−
===Idrive x6 Final Programming Station Requirements===
+
====Computer Software Requirements====
 +
 
 +
 
 +
* TeamViewer V11 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
 +
 
 +
* Idrive Factory Tools 3.3.1
 +
 
 +
* Future Technologies USB Driver for X2 Programming Fixture (http://www.ftdichip.com/Drivers/VCP.htm)
 +
 
 +
* Firefox Web browser (https://www.mozilla.org/en-US/firefox/new/)
 +
 
 +
<br/><br/>
 +
 
 +
===X2 Programming Fixture Setup===
 +
 
 +
 
 +
 
 +
[[File:programmer.png|thumb|400px|]]
 +
 
 +
<br\><br\>
 +
 
 +
====Computer Connections====
 +
 
 +
::* Connect the 12volt Power Supply to the Power Connector
 +
 
 +
::* Connect the USB cable from Programming computer to USB Type B connector
 +
 
 +
::* Connect the USB-to-Ethernet Adapter to the Programming Computer with a Cat5 (Network) Cable
 +
 
 +
<br/><br/>
 +
 
 +
====Idrive Camera Connections====
 +
 
 +
::* Connect "Idrive Cable" to the Device to be programmed
 +
 
 +
::* Connect the "Programming Connector" to the Device to be programmed
 +
 
 +
::* Connect the USB-to-Ethernet Adapter to the Device to be programmed
 +
 
 +
<br\><br\><br\><br\>
 +
 
 +
'''Turn On the Power switch''' and leave the programmer on for the batch of boards.(you do not need to turn it off to program the next board)
 +
 
 +
 
 +
<br/><br/>
 +
 
 +
===X2 Programming Fixture Documentation===
 +
 
 +
[[File:x2_prog_block_diagram.jpg|thumb|650px|]]
 +
 
 +
 
 +
On X2 programming connector there are 2 communication buses present:
 +
 
 +
 
 +
* one bus is PC-to-X2 serial connection (using USB to UART converter)(serial one) is used to communicate(send commands receive messages) with U-boot(bootloader) and/or X2's Linux OS (linux console).
 +
 
 +
 
 +
* the second bus is PC-to-X2 direct USB connection (USB OTG port of X2 processor)is used only for initial bootloader NAND IC programming or as system recovery in case the bootloader present in NAND IC is corrupted.
 +
 
 +
 
 +
When using Factory tool Auto Install  or Install Bootloader features, first operation executed by FT is to erase the old bootloader from NAND.
 +
 
 +
 
 +
After erasing old one, if X2 processor is not able to "see" the bootloader present in NAND, it enters the system recovery mode by activating it's  USB OTG port for a Processor-to-PC direct connection ;this should be confirmed on PC by enumerating a "HID-compilant vendor-defined device" on Device manager (see picture attached).
 +
 
 +
 
 +
'''NOTE:''' The "HID-compilant vendor-defined device" will appear only when NAND bootloader is missing or corrupted.
 +
 
 +
 
 +
From log messages displayed by your Factorytool, it seems that first step (bootloader erase) was performed and the X2 processor USB OTG connection is rejected by PC (please observe "Device Arrival" , "Device Removal" messages present in the log).
 +
 
 +
 
 +
In my opinion this is a PC USB problem , for confirmation you can test a known working fixture (for ex: RMA fixture) on this PC.
 +
The fact that shunting the USB-to-serial converter's port does not provide feedback is also indicating PC USB problems.
 +
 
 +
 
 +
The only components "involved" in this connection are:
 +
 
 +
1. Programmer's USB HUB -this is working because you can see/access the USB-to-UART converters.
 +
 
 +
2. Cable - if cable is bad no HID-compliant device message will ever appear.
 +
 
 +
3. X2 Processor - known to previously work.
 +
 
 +
4. PC station
 +
 
 +
<br/><br/>
 +
 
 +
==Appendix C - Idrive X2 Secondary/Final Test Station Documentation ==
 +
 
 +
===Secondary/Final Test Station Components===
 +
 
 +
[[File:x2_x6_station.jpg|thumb|400px|]]
  
 
{| class="wikitable"
 
{| class="wikitable"
 
|-
 
|-
−
!'''Final Programming Station Components '''
+
!'''X2 Secondary/Final Test Station Components '''
 
|-
 
|-
−
| Computer with Monitor and speaker(s)(see requirements below)
+
|Windows 8 Computer with Monitor and speaker(s)(see requirements below)
 
|-
 
|-
−
| Idrive x6 Final Programmer
+
|USB to Ethernet adapter (Second NIC on Computer)
 
|-
 
|-
−
| Internet Connection
+
|Bar Code Scanner
 
|-
 
|-
−
| USB Cable type B to type A max. 1.5m
+
|Idrive X6 Test Fixture
 
|-
 
|-
−
| Idrive Power Cables 6 PIN to 6 PIN
+
|DC 12V/6A  power supply
 
|-
 
|-
−
| 2 Cat 5E Cable (internet connection, Wireless router)
+
|6 Power cables for X2
 
|-
 
|-
−
| Stabilized Power Supply 12V, 6A Minimum
+
|Zebra barcode printer
 
|-
 
|-
−
| Bar Code Scanner
+
|USB type B cable (for Printer)
 
|-
 
|-
−
| Wireless router
+
|802.11g Wifi access point
−
|-
 
−
| SD card reader – primarily for RMA activity to recover events from the SD card
 
 
|-
 
|-
 +
|Cat5 Cable, POE, Shielded FTP Cable
 
|}
 
|}
  
 
<br\>
 
<br\>
  
−
===Computer Hardware Minimum Requirements and Setup===
+
===X2 Secondary/Final Test Computer Setup===
 +
 
 +
====Computer Hardware Minimum Requirements ====
 +
 
 +
::*Monitor (needs to support 1600X1200 screen resolution)
 +
 
 +
::*Speaker(s)
 +
 
 +
::*Windows 8.1 Professional recommended
 +
 
 +
::*1GB RAM
 +
 
 +
::*100 GB Hard Disk
 +
 
 +
::*2 Network Interface adaptors (NICs)
 +
 
 +
::* Keyboard and Mouse
  
−
{| class="wikitable"
+
====Network Configuration====
−
|-
 
−
!'''Computer Hardware Minimum Requirements and Setup '''
 
−
|-
 
−
| Monitor (needs to support 1600X1200 screen resolution)
 
−
|-
 
−
| Speaker(s)
 
−
|-
 
−
| Windows XP or better, Windows 7 Professional recommended
 
−
|-
 
−
| 1GB RAM
 
−
|-
 
−
| 100 GB Hard Disk
 
−
|-
 
−
| 2 Network adaptors (NICs)
 
−
|-
 
−
|}
 
  
−
Network Adapters LAN settings:
+
: Network Connection to the Programming Fixture
  
−
: Connection one for the Programming Fixture
+
::* IP address: 192.168.0.10
  
−
::- IP address: 192.168.0.10
+
::* Subnet Mask: 255.255.0.0
  
−
::- Subnet Mask: 255.255.0.0
+
::* Default gateway: Blank
  
−
::- Default gateway: Blank
 
  
−
:- Connection two for local network with access to internet
+
: Network Connection with access to internet
  
−
::- DHCP or as required by location
+
::* DHCP or as required by location
  
 
<br\>
 
<br\>
  
−
===Computer Software Requirements===
+
====Computer Software Requirements====
 +
 
 +
 
 +
* TeamViewer V9 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
  
−
* TeamViewer (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
+
* Idrive Factory Tools 3.2.x
  
−
* OpenJTAG Driver for USB
+
* Firefox Web browser (https://www.mozilla.org/en-US/firefox/new/)
 +
 
 +
<br/><br/>
  
−
* Bar Code Scanner Software - '''need to identify'''
+
===X6 Secondary/Final Test Fixture Setup===
  
−
* SDFormat tool the ( http://www.sdcard.org/consumers/formatter_3/eula ) <span style="color: red">'''DO NOT USE THE QUICK FORMAT Use the “Full(rewrite) option!'''
+
====Computer Connections====
  
−
* Idrive Factory Tools 2.2.0
+
::* No Direct connection from the X6 Fixture and the PC
  
−
<br/><br/>
+
::* Idrive 802.11g Access point
  
−
===x6 Final Programmer Connections===
+
::* Internet connection
  
−
[[File:x6-final-Programmer-connections.jpg|600px|]]
+
<br/><br/>
  
−
<br\><br\>
+
====Idrive Camera Connections====
  
−
===x6 Final Programmer Switches===
+
::* Connect "Idrive Power Cable Cable" to the Cameras to be Configured/Tested
  
−
[[File:x6fixtswitchesauto.jpg|left|600px|]] [[File:x6fixtswitchesman.jpg|650px|]]
+
<br\>
  
−
<br\><br\><br\><br\>
+
'''Turn On the Power switch''' and leave the programmer on for the batch of boards.
  
−
===x6 Final Test Station Initialization===
+
<br/>
  
 +
===Wireless router Setup===
  
−
===='''1.'''Configure Switches on the x1 Programmer====
+
If a wireless router is used with the V7 programmer a small network hub is required to share the idrive programmer NIC on the computer.
  
 +
* LAN IP address 192.168.0.1
  
 +
* Network Mask 255.255.0.0
  
−
Ensure the power switch is in the off position as shown.
+
* Default Gateway Blank
  
−
<br/><br/>
+
* SSID bwifi
  
−
===='''2.''' Launch the Idrive Factory Tools 2.0 Application====
+
* No DHCP
  
−
[[File:fwtransandplay.jpg|thumb|800px|]]
+
* No DNS
  
−
:Double click the icon on the Desktop [[File:factorytool-icon.jpg|100px|]]
+
* No WAN settings (not in use)
  
 +
<br/><br\>
  
 +
==Appendix D - Idrive X2 Factory Tool Documentation ==
  
 +
=== Launch the Idrive Factory Tools 3.3.x Application===
  
−
:Click on Factory - New Devices - Auto [[File:fwfactorynewauto.jpg|300px|]]
 
  
  
  
 +
[[File: factory tool icon.png|100px|]]      Double click the icon on the Desktop to open the application 
  
−
:Click on Event Test - Transfer and Play [[File:fwevttesttransplay.jpg|300px|]]
 
  
  
  
 +
[[File: ft_main_menu.jpg|500px|]]
  
−
This opens the transfer and Play window
 
  
  
 +
<br/>
  
 +
==== Configure Application Settings for the Programming Station====
  
−
<br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/><br/>
+
Click on Settings [[File:ft_settings_button.jpg|250px|]]
  
−
===Wireless router Setup===
+
Idrive Development password idrive2#dev
  
−
If a wireless router is used with the V7 programmer a small network hub is required to share the idrive programmer NIC on the computer.
+
<br/><br/>
  
−
* LAN IP address 192.168.0.1
+
[[File:ft_barcode_settings.jpg|550px|]]
  
−
* Network Mask 255.255.0.0
+
Set the port number for the Barcode scanner. (Normally Human Interface Scanner)
  
−
* Default Gateway Blank
+
(Port number can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)
  
−
* SSID bwifi
+
<br/><br/>
  
−
* No DHCP
+
[[File:ft_config_settings.jpg|600px|]]
  
−
* No DNS
+
[[File:ft_default_device_settings.jpg|500px|]]
  
−
* No encryption
+
(Port numbers can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)
  
−
* No WAN settings (not in use)
+
<br/><br/>
−
<br/><br\>
 
  
−
==Appendix C - Assembly Process Stations==
+
[[File:ft_event_settings.jpg|750px|]]
  
−
<br\><br\>
+
<br/><br/>
  
−
===Wifi Mechanical Subassembly===
+
[[File:ft_driverid_settings.jpg|750px|]]
  
−
[[File:Wifi1704.jpg|thumb|400px|]]
+
<br/><br/>
  
−
{| class="wikitable"
+
[[File:ft_gsm_settings.jpg|750px|]]
  
−
!'''Station 2 – “WiFi” Mechanical Subassembly Materials '''
+
<br/><br/>
−
|-
 
−
|802.11b/g USB WiFi Module
 
−
|-
 
−
|WiFi cable
 
−
|-
 
−
|Antenna with cable
 
−
|-
 
−
|Low Static Hi-Temp Kapton Polyimide Film Tape 2.7 Mil, 3/8"
 
−
|-
 
−
|Wifi Plastic Carrier Lid
 
−
|-
 
−
|Double sided Tape for Antenna (Specify Type)
 
−
|-
 
−
|}
 
  
−
<br\><br\><br\><br\><br\><br\>
+
[[File:ft_factoryid_settings.jpg|650px|]]
  
−
[[File:Wifi2704.jpg|thumb|400px|]]
+
<br/><br/>
  
−
'''1.''' Connect the WiFi Cable and Antenna Cable to WiFi module. Antenna Cable must be attached to the "MAIN" connector.
+
[[File:ft_admincenter_settings.jpg|725px|]]
  
−
<br\><br\><br\><br\><br\><br\><br\><br\>
+
<br/><br/>
  
−
[[File:Wifi3704.jpg|thumb|500px|]]
+
[[File:ft_passwords_settings.jpg|750px|]]
  
−
'''2.''' Place the Wifi and antenna into the Wifi Plastic Carrier and route the antenna cable as shown. Apply two pieces of Kapton tape to secure the wifi module to the plastic wifi carrier.
+
<br/><br/>
  
−
'''Note: The tape should never touch any portion of the PCB or circuitry.''' One piece must attach to the metal can with the sticker on it and cross over the antenna connection and touch nothing but plastic on the other side as shown. The second piece of tape should touch only the top of the chips and wrap around to the other side and touch only plastic as shown. '''This care must be taken so as not to interfere with the wifi performance!'''
+
==Appendix E - Idrive X2 Labels/Printing Documentation ==
  
−
<br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\><br\>
+
=== ZT410 Printer Configuration ===
  
 +
[[File:zebra_pref1.jpg|300px|]] [[File:zebra_pref2.jpg|300px|]]
  
−
'''3.''' Advance the Finished Wifi assembly to the Final Camera Assembly Station. Ensure the Serial Number label that came with the Wifi Module stays with the correct Wifi Assembly for the outside of the camera case.
+
[[File:ft_label_setup.jpg|300px|]]
  
 +
===Label for X2 Main PCB serial number/bar code label ===
  
−
<br\><br\>
+
1 ea Brady THT-103-727-10 - Placed on X1 Main Board at build time
  
−
===Road Case Mechanical Subassembly===
+
<span style="color: red"> Requires Ribbon R6000
  
−
<span style="color: red">New Picture without flat lid
+
1"X.25", White, Thermal, '''High Temp Polyimide''', 1 per row, 3" core, 10k per roll
−
{| class="wikitable"
 
−
|-
 
−
!'''Station 3 – “Road Case” Mechanical Subassembly Materials'''
 
−
|-
 
−
|Idrive Road Side Case
 
−
|-
 
−
|Idrive Support
 
−
|-
 
−
|Idrive Half Bracket Screw Side
 
−
|-
 
−
|Idrive Half Bracket Nut Side
 
−
|-
 
−
|M4 Nut (2x)
 
−
|-
 
−
|N4 Flat washer (2x)
 
−
|-
 
−
|M4x25 screw (2x)
 
−
|-
 
−
|3M very high bond double adhesive tape, 100C temp. resistant, 48mm width (for windshield mounting)
 
−
|-
 
−
|Super glue ( to attach the flat lid to the windshield support)
 
−
|-
 
−
|Retainer and Retainer Lid (pin in the middle of the support arms)
 
−
|-
 
−
|}
 
  
 +
Brady Product description: http://www.bradyid.com/bradyid/pdpv/THT-103-727-10.html
  
 +
Catalog page: http://www.bradyid.com/downloads/ISD_148.pdf
  
 +
::* Serial number Example: 025821100001
  
−
'''1.''' Stick the 3M double sided tape on the flat surface of the Bracket to cover the entire surface area. Trim the edges of the tape with a scalpel.
+
::* Bar Code of serial number (Code 128)
  
−
'''2.''' Attach the two Half Brackets with the Retainer and Retainer Lid. Press the retainer pins together to fully seat them.
+
<br/><br/>
  
−
'''3.''' Attach the mated Brackets to the Road Case using a screw (M4x25), one M4 nut and one N4 washer.
+
===Label for X2 External serial number/bar code/MAC address ===
  
−
'''4.''' Attach the support on the other end of the brackets as shown in the picture.
+
3 ea THT-3-423-10 - for X2 Case, Plastic bag, Box exterior
  
 +
1"X.37", White, Thermal, B423 Polyester, 3 per row, 3" roll core, 10K per roll
  
−
[[File:baseassy704.JPG|400px|]] [[File:roadcaseassy704.JPG|500px|]]
+
Brady Product description: http://www.bradyid.com/bradyid/pdpv/THT-3-423-10.html
  
−
<br\><br\>
+
Catalog page: http://catalogs.bradyid.com/app.php?RelId=6.6.1.7p1.22&BookCode=sfe15flx
  
−
===Final X1 Series Camera Assembly===
+
Order from: https://www.biscoind.com/store?goto=1#view1 (search for THT-3-423-10)
  
−
'''Need new Picture(s)with the new board'''
+
'''Requires Ribbon #R6007''' http://www.bradyid.com/downloads/ISD_184.pdf
  
−
{| class="wikitable"
+
[[File:ft_external_lable.jpg|400px|]]
−
|-
 
−
!'''Station 5 – “Final Assembly” Mechanical assy'''
 
−
|-
 
−
|GPS  Assembly
 
−
|-
 
−
|Wi-Fi Assembly(With label for case)
 
−
|-
 
−
|Idrive Road Case Assembly
 
−
|-
 
−
|Low Static Hi-Temp Kapton Polyimide Film Tape 2.7 Mil, 3/8"
 
−
|-
 
−
|Idrive X1 PCB –pre-programmed PCB with Focused Lenses
 
−
|-
 
−
|Idrive Driver Side Case
 
−
|-
 
−
|M3x18 screw
 
−
|-
 
−
|1 Label with bar coded serial number for camera case
 
−
|-
 
−
|}
 
  
 +
::* Serial number Example: 025821100001
  
 +
::* Bar Code of serial number
  
−
'''1.''' Place the Wifi assembly into the Road Case Assembly and align it with the 3 pins molded into the case. Route the Antenna Cable as shown and attach it to the case with the double sided tape. Secure the Wifi carrier to the case with a piece of Kapton Tape to prevent movement
+
::* MAC Address of Wifi Module
  
−
[[File:wifiincase704.jpg|Left|500px|]] [[File:wifisecured704.jpg|300px|]]
+
::* Made in USA
−
 
−
'''2.''' Connect the WiFi module to the main board (Idrive X1 PCB)'''Need correct Picture'''
 
  
−
[[File:wificonnectmb704.jpg|300px|]]
 
  
−
'''4.''' Place the Main Board into The Road Case. First insert the end of the board closest to the lenses and then click in the top. Use tweezers to deflect the top tab so that excessive force is not needed to seat the board. Ensure that the Wifi cable does not obstruct the USB connector opening or the lens.'''Need correct Picture'''
+
<br/><br/>
  
−
[[File:mbinstincase704.jpg|300px|]]
+
===Label for X2 FCC/CE compliance ===
  
−
'''5.''' Place the second Bar Code Label (Serial Number) on the back of the case (make sure that the label for the case matches the label on the SD Card Connector).'''Need correct Picture''' '''Do we need the Wifi Label on here too for FCC etc?'''
+
[[File:ft_x2_compliance_label.jpg|350px|]]
  
−
[[File:cambarcodelabel704.jpg|300px|]]
+
::* FCC logo      CE Logo
  
−
'''6.''' Insert the GPS Module into the Road Case and connect the cable to the Main Board. <span style="color: red">'''Ensure that the cable is not pinched between the Black Ceramic Antenna and the Plastic case. This can cut and wear out the wires!'''
+
::* Idrive Inc.
  
−
[[File:gpsmodincase704.jpg|left|300px|]] [[File:gpscabelconnect704.jpg|600px|]]
+
::* Idrive X2
  
 +
<br/><br/>
  
−
'''7.''' Close the case starting with the top hooks. Ensure that the LEDs are aligned with the holes in the Driver Side Case and do not get bent and that they protrude through the case evenly. When the case is properly closed there should be no gap in the seam between halves of the case.
+
===Label for X2 GSM module serial number/bar code/MAC address ===
  
−
'''8.''' Fix the case with the central screw in the back.
+
<span style="color: red">2 ea THT-xxx0 - for GSM Module Case, Plastic bag
  
−
<br\><br\>
+
<span style="color: red">1.5"X.25", White, Thermal, B423 Polyester, 2 per row, 3" roll core, 10K per roll
  
−
===Final Inspection and Packing===
+
<span style="color: red">Brady Product description: http://www.bradyid.com/tbd
  
 +
<span style="color: red">Catalog page: http://www.bradyid.com/downloads/tbd
  
−
'''Final Inspection:'''
+
<span style="color: red">Order from: https://www.biscoind.com/store?goto=1#view1 (search for tbd)
  
−
'''1.''' The correct placement of the adhesive tape on the Mounting Base
+
[[File:ft_gsm_lable.jpg|350px|]]
  
−
'''2.''' The correctitude of the assembly
+
::* IMEI number Example: IMEI: 861075020842522
  
−
'''3.''' No spots, no scratches etc.
+
::* Bar Code of IMEI
  
−
'''4.''' The existence of the Serial Number and Wifi label on the back of the case
+
::* ICCID (SIM serial number?) Example:8940011410302975328F
  
 +
<span style="color: red">'''Where does the label go? Windshield side next to red tape?'''
  
−
'''Each Idrive X1 Kit requires one each of the following:'''
 
  
−
{| class="wikitable"
+
<br/><br/>
−
|-
 
−
!'''IDR-KIT-X1-4GB704'''
 
−
|-
 
−
|Completed Idrive X1 series Camera
 
−
|-
 
−
|Idrive Power Cable harness Assembly
 
−
|-
 
−
|Idrive Wired Panic Button Assembly
 
−
|-
 
−
|}
 

Latest revision as of 18:43, 5 April 2017

Copyright Information

This document contains proprietary information that is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Idrive Inc.


About This Document

This proprietary document contains the information necessary to produce an Idrive X2 series camera. This includes all programming, testing, focus of lenses and bar code label.


About Idrive X2 Production Process

The production process for the Idrive X2 cameras has been created with purpose in mind of tracking all work in progress as well as finished goods. This information is sent over the internet to the Idrive AdminCenter website where it is logged and configuration information is obtained for each device. As much of the testing as possible has been automated however certain steps will require human intervention. Wherever possible a bar code reader is used to reduce input errors.

To facilitate this tracking each X2 Main board MUST HAVE a unique serial number assigned to it. Idrive produces the range of serial numbers for each build and allocates them to the assembly vendor when a purchase order is issued. Each serial number must remain unique and track through the production process all the way to a finished camera (which will inherit this serial number) or to scrap of the PCB assembly due to defect. A serial number should NEVER be reused.



Idrive X2 Camera Processing Overview

X2-process-overview.jpg


Idrive X2 Main Board Assembly

Assemble PCB

X2 Main Board PCB Assembly Materials
All components as listed in "Idrive X2 REV 1.2 Main Board" Bill of Materials
Pre-printed Bar Code Labels with Serial Number

1. SMT Assembly steps - Use the supplied pick and place information provided by Idrive Inc.

2. Manual Assembly Steps (Through Hole components etc)

3. Place Barcode label in the S/N box located on the "Road" side of the PCB next to the Power Connector

X2-driver side assy.jpg X2-road side assy.jpg

Top Level X2 Main Board Assembly

Top Level Main Board Assembly Materials
4GB Pre-Programmed Micro SD card (Contains OS for camera)
32GB Micro SD card (No pre-programming, used for event storage)
2 Metal Lens Holders (11mm Height)
2 Lens Holder Gaskets
4 Lens Holder screws (2 for each lens holder)
DSL-218A-670-F2.0 Lens for Road side of the camera (side of the PCB with the power connector)(Lens has Text on it)
DSL-180A-NIR-F2.0 Lens for Driver Side of the camera (side of the PCB with the Processor on it)(Lens has NO Text on it)
X2 LED board assembly
Flat flex Cable


1. Insert the Pre-programmed 4GB Micro SD card into the SD socket on the Driver Side of the Main Board.

4gbsd socket1.jpg 4gbsd socket2.jpg 4gbsd socket3.jpg


2. Insert the 32GB Micro SD card into the SD socket on the Road Side of the Main Board.

8gbsd socket1.jpg 8gbsd socket2.jpg 8gbsd socket3.jpg


3. Mount two of the Lens Holders to the board

X2 Lens Holder1.jpg X2 Lens Holder5.jpg X2 Lens Holder6.jpg


4. Insert the proper lens in the correct side in the Lens Holders(Lenses are glued after programming and focus)

DSL-180A Lens for Driver Side (No markings) ---------------------DSL-218A Lens for Road Side (Note Markings)

Sunex dsl180c.jpg----------------------------Sunex dsl218a.jpg

5. Connect the LED Board to the Main Board with the Ribbon Cable

- Slide cable into the connectors with the contacts up as shown
- Slide the brown tabs at the sides of the connector to secure cable in place.

The LED Board has been modified and the connector is now on the opposite side of the board.

We will update the picture once we receive the boards

Led cable slide latch open.jpg X2 led cable conn.jpg


6. Advance the Top Level X2 Main Board PCB assembly to the X2 Programming Station



Idrive X2 Main Board Initial Programming

Idrive X2 Programming & Lens Focus Materials
Idrive X2 Programming Station
I/O Test Loopback Board
Idrive Top Level X2 Main Board Assembly
Lens focus targets
Super Glue (for fixing lenses) (Loctite Control, Extra Time or equivalent)


Initialize Firmware Programming Station

X2 Programming Station Setup


Idr x2 pgmr sta1.jpg

Setup X2 Main Board

1. Place the Idrive X2 Main board into the Device holding Fixture.

2. Connect the Power cable between the Idrive X2 Main Board and the Programming Fixture.

3. Connect the serial programming cable between the Idrive X2 Main Board and the Programming Fixture. (observe polarity)

4. Connect the USB Network Adapter to the Idrive X2 Main Board.

5. Plug in I/O Test board Into Accessory Connectors

Need a new Picture with I/O board shown

Idr x2 pgmr front.jpg Idr x2 pgmr back.jpg

<br\><br\>

X2 Automatic Install and Configuration

Notes: The Automatic install performs the following:

  • installs the boot loader into the X2 board. (The Kernel and filesystem are pre-installed on the 4GB SD card)
  • gets device configuration from the Idrive AdminCenter (IP address configuration)
  • Tests triggering on the yellow, blue and green wires
  • provides lens focus mode so both lenses can be focused and glued


1. Click on the Factory-New Devices-Auto button Ft factoryauto button.jpg



2. Scan the Bar Code label on the device to be programmed and press Enter.

(if no bar code scanner is available type the serial number from the bar code label into the serial number input field )

X2 scan serial auto.jpg



3. Click on the Auto Install Button and the Automatic Install window will open, Click on Start Installation

X2 auto pgmr phase1.jpg

If any of these steps fail the program will stop and give an error. Common errors are:
  • Missing or corrupt OS on 4GB SD card
  • Missing or corrupt storage SD card
  • Serial cable not connected or incorrect polarity
  • USB NIC or Internet connection missing
  • I/O ports tester board missing
  • Any assembly or incorrect component error


If all steps are successfully completed the program will enter into Lens Focus / LED test mode Mode.



Lens Focusing

1. Select "Inside Camera" Tab and Focus the Driver Side Lens(DSL-180A) (the same side as the Processor).

  • The focal length for the inside camera should be ~1.5 meters


2. Select "Outside camera" Tab and Focus the Road Side Lens (DSL-218A) (the same side as Power Connector).

  • Focus using the provided Idrive Focus Chart. Distance to chart can be 3,6,9 feet but the farther the better.
  • Use zoom mode to ensure accurate focus

X2 lens focus.jpg


4 Verify that the 4 IR LEDs are on (faint red glow in 4 places)

X2 irled check.jpg

5. If images are focused and clear and the 4 IRLeds are on click on the "Lens Focus OK" button and the focus mode will close. If the image is not clear or any IRLeds are not functioning for some reason click on the "Lens Focus Not OK" the factory tool will exit focus mode so corrective action can be taken.

6. Once focused fix the each lens with a drop of super glue.Test the lenses after several minutes to ensure they have taken the glue and cannot be moved

7. Remove the assembly from the test fixture, remove I/O test board

8. Advance the Main Board Assembly to the Driver Side Case Assembly Station.



Idrive X2 Camera Top Level Assembly

Driver Side Case Assembly

X2 Drive Side Case Materials
Driver Side Plastic Case
LED Plastic Lens
X2 Main Board and LED Assembly


1. Snap the LED Lens into the Driver Side Case

- Ensure that the two LED indents are towards the bottom of the camera
- Clear LED lens is shown to enhance the view of indents
- Actual LED Lens is black/opaque as shown

2. Snap the LED Board Assembly into the Driver Side Case as shown

X2 led lens assy.jpgX2 led assy incase.jpg

3. Snap the X2 Main board Assembly into the Driver Side Case as shown

X2 main driver case.jpg



Road Side Case Assembly

X2 Road Side Case Materials
Road Side Plastic case
Plastic Support Spur
Screw for Support Spur
FCC Compliance Label
Electronic Module Materials
SparkLan WiFi Module
WiFi cable
Dual Band WiFi Antenna
Screws for WiFi mounting
GPS Module Assembly

1. Attach Base Support Spur to the Road Side Case with the screw, Place FCC compliance sticker as shown.

  • Note correct orientation of Support Spur ("Gear" towards FCC sticker)

X2 fcc compliance sticker.jpg

2. Install the Wifi Module with cable and antenna, secure with 2 screws as shown

X2wifimodule1.jpgX2wifimodule2.jpg

3. Install GPS Module as shown. Ensure the cable is routed properly so as to avoid he power connector opening.

X2gpsmodule2.jpg


Top Level Camera Assembly

X2 Top Level Camera Materials
Driver Side Case Assembly
Road Side Case Assembly
Bar Code Label with Serial Number
Plastic Dust Cover for Accessory Connectors
Case Screw
Wifi Antenna

1. Connect the GPS and WiFi Cables to the Main Board. Remove the backing tape from the wifi antenna and affix the Antenna on the Driver Side Case as shown.

X2wifiantenna.jpg

2. Snap the two halves of the camera together ensuring no cables interfere with or block the Lens, Power Connector, I/O Connectors, USB opening or case screw

X2wifiandgpsattachment.jpgX2twohalves.jpg

3. Install Plastic Dust Cover for Accessory Connectors - move to after final test.

X2accessorycover.jpg

4. Secure the cases to together with the case screw. Do not over torque the screw.

Accessory Cover Plate.JPG



Windshield Support Assembly

X2 Windshield Support Materials
Plastic Windshield Support
Plastic Support Back Plate
Screw for Support Back Plate
3M Adhesive Tape
Screw for Support attachment to Spur
Washer for Support Screw
Hex nut for Support Attachment

1. Assemble Windshield Support Base Assembly (Windshield support not attached to the camera until after final test or else the power connector would be inaccessible

  • Snap plastic back plate into support
  • secure with screw
  • Apply 3M tape and trim flush with scalpel


X2winshieldsupport2.jpgX2winshieldsupport.jpg X2winshieldsupporttape.jpg




Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)

Note:The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the X6 Fixture be used. Because this document is intended to support production the X6 Fixture process is shown here.

<br\>

X2 x6 station.jpg

Idrive X2 Secondary/Final Test Station Setup

<br\>

Stage 2 Initialize X6 Fixture

X6fixtswitchesman.jpg

1. Turn on the power toggle switch of the X6 Fixture

2. Connect up to 6 cameras into the x6 programmer using the 6 pin power cables

3. Press any one of the 6 Ignition push buttons to turn on the test cameras

4. When the X2 device's LED are Green/Green the camera is ready to test.

<br\>

Test X2 Internal Accelerometer function

1.Gently shake each camera to trigger a shock event

  • Right LED will turn red. Both LEDs green after event finishes recording.
  • Alarm/W-Panic and Door events may be triggered by pressing the corresponding push button. (these events are tested in at the first test station so this is optional)

<br\>

Transfer the event(s) to the Test Station

1. Press any one of the 6 Ignition push buttons to initiate transfer of events to the test station.

Verify the Events in Factory Tool

1. Factory Tool verify that each camera downloads

Ft transfer results.jpg

- Red text is bad (Camera transfered but no shock event was downloaded or failed GPS Data)
- Black text is good (Camera is pending the label printing process)
- Green text is good (Passed Accelerometer, GPS and Label application)
- No text (camera did not download to test station. WiFi failure?)

<br\><br\>

Print Serial Number, Barcode, MAC Address Labels

X2 label flow.jpg

If the transfer(s) and tests are successful Labels for the device can be printed. You must print the labels within 240 seconds* or the tests must be rerun.

*This timeout length can be changed by Idrive if needed to help with process flow.

Ft print 240sec.jpg Ft print 115sec.jpg

Click on "Print(230sec until close)" link to start the print dialog

  • When Print is selected the corresponding Camera will flash its LEDs: GREEN/GREEN OFF/OFF RED/RED ... repeat
  • You must confirm the label Printed and was attached to the camera before the next Camera can have the label printer.

Click on "Quick Print"

Ft print dialog.jpg

Click On Confirm Label printed if successful.

Ft print printed.jpgFt print printed2.jpg

Tear-off the three labels from the printer. Place one Label on the back of the camera covering the case screw as shown. Advance the remaining two labels to Final Assembly/ Packaging.

Ft barcode on case.jpg


<br\>

Idrive X2 Final Assembly/Packaging (Windshield support attachment, Final Inspection, Packaging)

X2 Final Processing Materials
Windshield Support Assembly
Screw for attachment of Support to X2 Camera
Hex nut for Support Attachment
2 serial number barcode labels

Attach Windshield support to camera

1. Attach Windshield support to the Support Spur using the supplied screw and nut. (Note correct orientation of the window mount)

X2attachmount.jpgX2attachmount3.jpg


2. Check the "Final Box" in AdminCenter to make the camera eligible for shipment.


X2 Camera Final Inspection and Packaging

No smudges

put in plastic bubble wrap bag & place sticker on the outside with the serial number

Place in box and put serial number sticker on outside of box

Shipping and Device Assignment

Using the idrive admincenter to ship idrive devices from the factory.

Log in with your user name and password to http://admincenter.idriveglobal.com


Click on shipping and then click ADD to start the process

Ft shipping1.jpg Ft shipping2.jpg


Use the Pull-down fields to select: Company, Location, Quote, Date, Address, Contact, Shipping Company (Tracking Number(s) can be entered later if it is not yet available). Click on "Add S/N" to open the form for device selection.

Idrsd3.jpg

  • We really need the scanner to do this to reduce the errors.

In the device selection form check the box next to the device(s) to be shipped. You can search the list by typing the last 3 characters into the "S/N" box which will highlight the device you are searching for. Once ALL of the devices are selected click on the "X" to close the window.

Idrsd4.jpg


Verify the correct number of IDRX2 units (the other items ship from elsewhere) and Click "Next(Confirm shipping)"

  • New Picture

Idrsd5.jpg

After Confirmation a Shipping form will come up. This should be printed and included with the shipment of the devices to the customer.

  • New Picture

Idrsd6.jpg


Select the "Shipping List" Tab. If you need to add tracking information you must do it before closing out the shipment using the edit button. Select "Close" to assign the cameras to the customer as well as send the automated notification of the shipment to the people on the distribution list. The "Close" process will be performed by Idrive after our review of the shipment.

Idrsd7.jpg

Done.

<br\><br\>

Appendix A - SD Card Preparation

The X2 Micro SD cards need to be be formatted with the EXT4 filesystem and have the system image placed on them. There are several ways to accomplish this

  • SB Shark Duplicator
  • Using a Linux system (a virtual machine is installed on the programming station for this purpose)
  • A windows PC with a third party driver the recognizes the EXT4 filesystem (not recommended)there is an open source Windows driver for ext3/4 that can be used to read these cards: http://www.ext2fsd.com/ ensure to check the write option at installation time. This often cause system crashes with "the blue screen of death"
  • Purchase SD cards that are preprogrammed (not economical base on the quotes we received)


After duplication affix label or stamp with version so there is a difference between programmed and unprogrammed cards.



Use of a Linux System for MicroSD copying

Overview - Any Linux system can be used for staging the Idrive X2 filesystem on the MicroSD card. The filesystem type on the SDcard needs to be EXT4 format (Linux filesystem). There are open source drivers available that allow windows to recognize the EXT4 file system but they very unstable and cause system crashes. It is therefore recommended that Linux be used for the microSD programming. The programming station has Ubuntu Linux installed on it using VMWare (virtual system).

Using VMware for access to Ubuntu Linx

Double Click on the VMware Icon on the desktop, Click "Ubuntu-64bit" to launch the virtual machine, login at the prompt with username (ubuntu) and password (none)(the word, not blank)

Vmware icon.jpg Vmware player1.jpg Ubuntu login screen.jpg

Ensure the removable devices are assigned to the virtual machine and not windows ("check mark" means connected to virtual machine)

Player> Removable Devices> SuperTop Mass Storage> Connect (Disconnect from Host)

  • Number of devices will vary based on hardware and the number of MicroSD cards inserted
  • "SuperTop" is the name of the SD adaptor in use. This will vary depending on the adapter used
  • Host is the windows system
  • once the removable device is attached to the virtual machine it should stay assigned for the entire session

Ubuntu removable devices.jpg

X2 sd prog icon.jpgClick on the X2 MicroSD Programming Icon.

Microsd prog 1.jpg A terminal window will open and the MicroSD card(s) will be formatted and the filesystem (OS) written to them. While this is happening you will see "Still Waiting for Cards..."

X2 microsd prog done.jpg Upon successful completion you will see Cards are done! The amount of time for the process will depend on the number of cards being programmed at the same time.

Ubuntu shutdown.jpg



Use of SDShark Duplicator for MicroSD programming

WireShark use for MicroSD programming



Use of USB Image Tool

http://www.alexpage.de/usb-image-tool/download

http://www.alexpage.de/usb-image-tool/faq

http://www.alexpage.de

1) double click on USB Image Tool.exe

2) Use Device Mode

3) Click on Restore

5) Select path to Image file



Appendix B - Idrive X2 Programming Station Documentation

Programming Station Components

Idr x2 pgmr sta1.jpg
X2 Programming Station Components
Windows 8 Computer with Monitor and speaker(s)(see requirements below)
Bar Code Scanner
Lens Focus Charts
Micro SD card reader
Idrive X2 Programmer Fixture
I/O Loopback Test Adapter
DC 12V/1A LINEAR power supply
USB type B cable
USB to Ethernet adapter
Cat5 Cable
Power cable for X2
X2 Serial Programming cable

<br\>

X2 Programming Computer Setup

Computer Hardware Minimum Requirements

  • Monitor (needs to support 1600X1200 screen resolution)
  • Speaker(s)
  • Windows 8.1 Professional recommended
  • 1GB RAM
  • 100 GB Hard Disk
  • 2 Network Interface adaptors (NICs)
  • Keyboard and Mouse

Network Configuration

Network Connection to the Programming Fixture
  • IP address: 192.168.0.10
  • Subnet Mask: 255.255.0.0
  • Default gateway: Blank


Network Connection with access to internet
  • DHCP or as required by location

<br\>

Computer Software Requirements

  • TeamViewer V11 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
  • Idrive Factory Tools 3.3.1



X2 Programming Fixture Setup

Programmer.png

<br\><br\>

Computer Connections

  • Connect the 12volt Power Supply to the Power Connector
  • Connect the USB cable from Programming computer to USB Type B connector
  • Connect the USB-to-Ethernet Adapter to the Programming Computer with a Cat5 (Network) Cable



Idrive Camera Connections

  • Connect "Idrive Cable" to the Device to be programmed
  • Connect the "Programming Connector" to the Device to be programmed
  • Connect the USB-to-Ethernet Adapter to the Device to be programmed

<br\><br\><br\><br\>

Turn On the Power switch and leave the programmer on for the batch of boards.(you do not need to turn it off to program the next board)




X2 Programming Fixture Documentation

X2 prog block diagram.jpg


On X2 programming connector there are 2 communication buses present:


  • one bus is PC-to-X2 serial connection (using USB to UART converter)(serial one) is used to communicate(send commands receive messages) with U-boot(bootloader) and/or X2's Linux OS (linux console).


  • the second bus is PC-to-X2 direct USB connection (USB OTG port of X2 processor)is used only for initial bootloader NAND IC programming or as system recovery in case the bootloader present in NAND IC is corrupted.


When using Factory tool Auto Install or Install Bootloader features, first operation executed by FT is to erase the old bootloader from NAND.


After erasing old one, if X2 processor is not able to "see" the bootloader present in NAND, it enters the system recovery mode by activating it's USB OTG port for a Processor-to-PC direct connection ;this should be confirmed on PC by enumerating a "HID-compilant vendor-defined device" on Device manager (see picture attached).


NOTE: The "HID-compilant vendor-defined device" will appear only when NAND bootloader is missing or corrupted.


From log messages displayed by your Factorytool, it seems that first step (bootloader erase) was performed and the X2 processor USB OTG connection is rejected by PC (please observe "Device Arrival" , "Device Removal" messages present in the log).


In my opinion this is a PC USB problem , for confirmation you can test a known working fixture (for ex: RMA fixture) on this PC. The fact that shunting the USB-to-serial converter's port does not provide feedback is also indicating PC USB problems.


The only components "involved" in this connection are:

1. Programmer's USB HUB -this is working because you can see/access the USB-to-UART converters.

2. Cable - if cable is bad no HID-compliant device message will ever appear.

3. X2 Processor - known to previously work.

4. PC station



Appendix C - Idrive X2 Secondary/Final Test Station Documentation

Secondary/Final Test Station Components

X2 x6 station.jpg
X2 Secondary/Final Test Station Components
Windows 8 Computer with Monitor and speaker(s)(see requirements below)
USB to Ethernet adapter (Second NIC on Computer)
Bar Code Scanner
Idrive X6 Test Fixture
DC 12V/6A power supply
6 Power cables for X2
Zebra barcode printer
USB type B cable (for Printer)
802.11g Wifi access point
Cat5 Cable, POE, Shielded FTP Cable

<br\>

X2 Secondary/Final Test Computer Setup

Computer Hardware Minimum Requirements

  • Monitor (needs to support 1600X1200 screen resolution)
  • Speaker(s)
  • Windows 8.1 Professional recommended
  • 1GB RAM
  • 100 GB Hard Disk
  • 2 Network Interface adaptors (NICs)
  • Keyboard and Mouse

Network Configuration

Network Connection to the Programming Fixture
  • IP address: 192.168.0.10
  • Subnet Mask: 255.255.0.0
  • Default gateway: Blank


Network Connection with access to internet
  • DHCP or as required by location

<br\>

Computer Software Requirements

  • TeamViewer V9 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
  • Idrive Factory Tools 3.2.x



X6 Secondary/Final Test Fixture Setup

Computer Connections

  • No Direct connection from the X6 Fixture and the PC
  • Idrive 802.11g Access point
  • Internet connection



Idrive Camera Connections

  • Connect "Idrive Power Cable Cable" to the Cameras to be Configured/Tested

<br\>

Turn On the Power switch and leave the programmer on for the batch of boards.


Wireless router Setup

If a wireless router is used with the V7 programmer a small network hub is required to share the idrive programmer NIC on the computer.

  • LAN IP address 192.168.0.1
  • Network Mask 255.255.0.0
  • Default Gateway Blank
  • SSID bwifi
  • No DHCP
  • No DNS
  • No WAN settings (not in use)


<br\>

Appendix D - Idrive X2 Factory Tool Documentation

Launch the Idrive Factory Tools 3.3.x Application

Factory tool icon.png Double click the icon on the Desktop to open the application



Ft main menu.jpg



Configure Application Settings for the Programming Station

Click on Settings Ft settings button.jpg

Idrive Development password idrive2#dev



Ft barcode settings.jpg

Set the port number for the Barcode scanner. (Normally Human Interface Scanner)

(Port number can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)



Ft config settings.jpg

Ft default device settings.jpg

(Port numbers can be checked in "Control Panel> System and Settings> Administrative Tools> Computer Management> Device Manager> Ports)



Ft event settings.jpg



Ft driverid settings.jpg



Ft gsm settings.jpg



Ft factoryid settings.jpg



Ft admincenter settings.jpg



Ft passwords settings.jpg



Appendix E - Idrive X2 Labels/Printing Documentation

ZT410 Printer Configuration

Zebra pref1.jpg Zebra pref2.jpg

Ft label setup.jpg

Label for X2 Main PCB serial number/bar code label

1 ea Brady THT-103-727-10 - Placed on X1 Main Board at build time

Requires Ribbon R6000

1"X.25", White, Thermal, High Temp Polyimide, 1 per row, 3" core, 10k per roll

Brady Product description: http://www.bradyid.com/bradyid/pdpv/THT-103-727-10.html

Catalog page: http://www.bradyid.com/downloads/ISD_148.pdf

  • Serial number Example: 025821100001
  • Bar Code of serial number (Code 128)



Label for X2 External serial number/bar code/MAC address

3 ea THT-3-423-10 - for X2 Case, Plastic bag, Box exterior

1"X.37", White, Thermal, B423 Polyester, 3 per row, 3" roll core, 10K per roll

Brady Product description: http://www.bradyid.com/bradyid/pdpv/THT-3-423-10.html

Catalog page: http://catalogs.bradyid.com/app.php?RelId=6.6.1.7p1.22&BookCode=sfe15flx

Order from: https://www.biscoind.com/store?goto=1#view1 (search for THT-3-423-10)

Requires Ribbon #R6007 http://www.bradyid.com/downloads/ISD_184.pdf

Ft external lable.jpg

  • Serial number Example: 025821100001
  • Bar Code of serial number
  • MAC Address of Wifi Module
  • Made in USA




Label for X2 FCC/CE compliance

Ft x2 compliance label.jpg

  • FCC logo CE Logo
  • Idrive Inc.
  • Idrive X2



Label for X2 GSM module serial number/bar code/MAC address

2 ea THT-xxx0 - for GSM Module Case, Plastic bag

1.5"X.25", White, Thermal, B423 Polyester, 2 per row, 3" roll core, 10K per roll

Brady Product description: http://www.bradyid.com/tbd

Catalog page: http://www.bradyid.com/downloads/tbd

Order from: https://www.biscoind.com/store?goto=1#view1 (search for tbd)

Ft gsm lable.jpg

  • IMEI number Example: IMEI: 861075020842522
  • Bar Code of IMEI
  • ICCID (SIM serial number?) Example:8940011410302975328F

Where does the label go? Windshield side next to red tape?




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