Difference between revisions of "Manufacturing:X2 Secondary Configuration/Testing"

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(Created page with "==Idrive X2 Configuration/Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)== '''Note:'''The Idrive X2 programmer may also be used to perform th...")
 
 
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==Idrive X2 Configuration/Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)==
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==Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)==
  
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'''Note:'''The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the x6 Programmer be used. Because this document is intended to support production the x6 programmer process is shown here.
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'''Note:'''The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the X6 Fixture be used. Because this document is intended to support production the X6 Fixture process is shown here.
  
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<br\><br\>
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<br\>
  
 
[[File:x2_x6_station.jpg|400px|]]
 
[[File:x2_x6_station.jpg|400px|]]
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[[#Appendix C - Idrive X2 Secondary/Final Test Station Documentation  | Idrive X2 Secondary/Final Test Station Setup]]
 
[[#Appendix C - Idrive X2 Secondary/Final Test Station Documentation  | Idrive X2 Secondary/Final Test Station Setup]]
  
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<br\><br\>
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<br\>
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===Stage 2 Initialize x6 programming station===
 
  
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===Stage 2 Initialize X6 Fixture===
  
 
[[File:x6fixtswitchesman.jpg|600px|]]
 
[[File:x6fixtswitchesman.jpg|600px|]]
  
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'''1.''' Turn on the power toggle switch of the X6 Fixture
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'''2.''' Connect up to 6 cameras into the x6 programmer using the 6 pin power cables
  
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'''1.''' Connect up to 6 cameras into the x6 programmer using the 6 pin power cables
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'''3.''' Press any one of the 6 Ignition push buttons to turn on the test cameras
  
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'''2.''' Turn on the power switch of the x6 programmer (applies power to the programmer)
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'''4.''' When the X2 device's LED are Green/Green the camera is ready to test.
  
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<br\><br\>
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<br\>
  
 
===Test X2 Internal Accelerometer function===
 
===Test X2 Internal Accelerometer function===
  
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'''1.''' After camera turns Green/Green shake each camera to trigger a shock event
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'''1.'''Gently shake each camera to trigger a shock event
  
 
::* Right LED will turn red. Both LEDs green after event finishes recording.
 
::* Right LED will turn red. Both LEDs green after event finishes recording.
  
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<br\><br\>
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::* Alarm/W-Panic and Door events may be triggered by pressing the corresponding push button. (these events are tested in at the first test station so this is optional)
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<br\>
  
 
===Transfer the event(s) to the Test Station===
 
===Transfer the event(s) to the Test Station===
  
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'''1.''' Turn off the Ignition to the camera(s) and check Factory Tool verify that each camera downloads
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'''1.''' Press any one of the 6 Ignition push buttons to initiate transfer of events to the test station.
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::- Green text is good (verification that a shock event triggered and has GPS is present)
 
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::- Red text is bad (Camera connected but no shock event was downloaded or failed GPS Data)
 
  
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::- No text (camera did not download to test station. WiFi failure?)
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===Verify the Events in Factory Tool===
  
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[[File:x2_testing_transfers.jpg|600px|]]
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'''1.''' Factory Tool verify that each camera downloads
  
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<br\><br\>
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[[File:ft_transfer_results.jpg|600px|]]
  
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===Play and Evaluate downloaded event file(s)===
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::- Red text is bad (Camera transfered but no shock event was downloaded or failed GPS Data)
  
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::- Verify Both Driver and Road side images are clear and in focus
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::- Black text is good (Camera is pending the label printing process)
  
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::- Verify that you can see the IR light reflected off of your hand
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::- Green text is good (Passed Accelerometer, GPS and Label application)
  
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::- Verify audio sound clarity
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::- No text (camera did not download to test station. WiFi failure?)
  
 
<br\><br\>
 
<br\><br\>
  
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'''Only after passing all test begin X2 Final Processing'''
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===Print Serial Number, Barcode, MAC Address Labels===
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===Print and affix exterior serial number label to camera===
 
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'''from Radu, Turn into process doc:
 
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https://s3.amazonaws.com/tmp_idrive/factory_print_label_flow.mp4
 
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::*event(s) download via wifi to Factory tool
 
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::*review events
 
  
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::* if passed click on print label for that device
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[[File:x2_label_flow.jpg|700px|]]
  
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:::- label with serial number, serial number bar code, wifi MAC address will print
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If the transfer(s) and tests are successful Labels for the device can be printed. You must print the labels within 240 seconds* or the tests must be rerun.
  
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:::-the physical camera will flash for 400 seconds(default)
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:: *This timeout length can be changed by Idrive if needed to help with process flow.
  
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:::- affix label over the case screw
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[[File:ft_print_240sec.jpg|300px|]] [[File:ft_print_115sec.jpg|250px|]]
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:::- click ? to label the next camera on the x6 test set
 
  
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Click on "Print(230sec until close)" link to start the print dialog
  
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::* When Print is selected the corresponding Camera will flash its LEDs: GREEN/GREEN  OFF/OFF  RED/RED ... repeat
  
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::* You must confirm the label Printed and was attached to the camera before the next Camera can have the label printer.
  
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<span style="color: red">The default settings of the "Test Printer" window are matching with the physical labels that I used (width: ~25 millimeters, height: ~15 millimeters).
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Click on "Quick Print"
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<span style="color: red">For a proper print, I had to change also the Top Adjustment to 2 mm from the Printer Properties and use the "Termal Direct" option (without ribbon).
 
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<span style="color: red">As you can imagine, I cannot guarantee that these settings will match with the EMLinQ printers...
 
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However combining the FT settings with the Printer Settings you can find the optimal configuration for any printer and label.
 
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These FT settings are visible only in Dev mode (let me know if you need them available for everyone).
 
  
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<span style="color: red">Printing labels is available on the Transfer Window. (firmware 21.6 or higher).
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[[File:ft_print_dialog.jpg|400px|]]
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After finishing the transfer, the FT will keep a 21.6 device alive (400 seconds - configurable from Dev Settings)
 
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An old device will be disconnected and the Print column will show a "N/A" text...
 
  
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<span style="color: red">When you click on the Print link, the selected camera will start flashing (behind is a Wi-Fi command sent to the device and does NOT involve the X6).
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Click On Confirm Label printed if successful.
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When the print window is closed, the FT will close the connection with the camera. You can click again on the link, but in this case you have to mannualy identify the camera (because the connection is closed).
 
  
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<span style="color: red">I have not finished the FT yet, however I can provide you a temporary FT installer in a few days (and a 21.6 fw).  
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[[File:ft_print_printed.jpg|200px|]][[File:ft_print_printed2.jpg|250px|]]
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'''
 
  
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Tear-off the three labels from the printer. Place one Label on the back of the camera covering the case screw as shown. Advance the remaining two labels to Final Assembly/ Packaging.
  
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'''11.''' Print label containing the serial number, Bar code and MAC address and affix to the camera as shown:
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[[File:ft_barcode_on_case.jpg|400px|]]
  
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[[File:x2seriallabelext.jpg|400px|]]
 
  
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'''10.''' Disconnect the power cable from the Camera(s)
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<br\>

Latest revision as of 20:38, 27 July 2015

Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)

Note:The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the X6 Fixture be used. Because this document is intended to support production the X6 Fixture process is shown here.

<br\>

X2 x6 station.jpg

Idrive X2 Secondary/Final Test Station Setup

<br\>

Stage 2 Initialize X6 Fixture

X6fixtswitchesman.jpg

1. Turn on the power toggle switch of the X6 Fixture

2. Connect up to 6 cameras into the x6 programmer using the 6 pin power cables

3. Press any one of the 6 Ignition push buttons to turn on the test cameras

4. When the X2 device's LED are Green/Green the camera is ready to test.

<br\>

Test X2 Internal Accelerometer function

1.Gently shake each camera to trigger a shock event

  • Right LED will turn red. Both LEDs green after event finishes recording.
  • Alarm/W-Panic and Door events may be triggered by pressing the corresponding push button. (these events are tested in at the first test station so this is optional)

<br\>

Transfer the event(s) to the Test Station

1. Press any one of the 6 Ignition push buttons to initiate transfer of events to the test station.

Verify the Events in Factory Tool

1. Factory Tool verify that each camera downloads

Ft transfer results.jpg

- Red text is bad (Camera transfered but no shock event was downloaded or failed GPS Data)
- Black text is good (Camera is pending the label printing process)
- Green text is good (Passed Accelerometer, GPS and Label application)
- No text (camera did not download to test station. WiFi failure?)

<br\><br\>

Print Serial Number, Barcode, MAC Address Labels

X2 label flow.jpg

If the transfer(s) and tests are successful Labels for the device can be printed. You must print the labels within 240 seconds* or the tests must be rerun.

*This timeout length can be changed by Idrive if needed to help with process flow.

Ft print 240sec.jpg Ft print 115sec.jpg

Click on "Print(230sec until close)" link to start the print dialog

  • When Print is selected the corresponding Camera will flash its LEDs: GREEN/GREEN OFF/OFF RED/RED ... repeat
  • You must confirm the label Printed and was attached to the camera before the next Camera can have the label printer.

Click on "Quick Print"

Ft print dialog.jpg

Click On Confirm Label printed if successful.

Ft print printed.jpgFt print printed2.jpg

Tear-off the three labels from the printer. Place one Label on the back of the camera covering the case screw as shown. Advance the remaining two labels to Final Assembly/ Packaging.

Ft barcode on case.jpg


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