Manufacturing:X2 Top Level Camera Assembly - Revision history

Mark: /* Road Side Case Assembly */

2015-07-20T21:53:51Z

Road Side Case Assembly

Mark at 21:07, 20 July 2015

2015-07-20T21:07:39Z

Mark: Created page with "==Idrive X2 Camera Top Level Assembly== ===Driver Side Case Assembly=== {| class="wikitable" |- !'''X2 Drive Side Case Materials''' |- |Driver Side Plastic Case |- |LED Plas..."

2015-07-17T19:26:46Z

Created page with "==Idrive X2 Camera Top Level Assembly== ===Driver Side Case Assembly=== {| class="wikitable" |- !'''X2 Drive Side Case Materials''' |- |Driver Side Plastic Case |- |LED Plas..."

New page

==Idrive X2 Camera Top Level Assembly==

===Driver Side Case Assembly===

{| class="wikitable"
|-
!'''X2 Drive Side Case Materials'''
|-
|Driver Side Plastic Case
|-
|LED Plastic Lens
|-
|X2 Main Board and LED Assembly
|-
|}

'''1.''' Snap the LED Lens into the Driver Side Case

::- Ensure that the two LED indents are towards the bottom of the camera

::- Clear LED lens is shown to enhance the view of indents

::- Actual LED Lens is black/opaque as shown

[[File:x2_led_lens_assy.jpg|320px|]]

 

'''2.''' Snap the LED Board Assembly into the Driver Side Case as shown

[[File:x2_led_assy_incase.jpg|300px|]]

 

'''3.''' Snap the X2 Main board Assembly into the Driver Side Case as shown

[[File:x2_main_driver_case.jpg|250px|]]

 

===Road Side Case Assembly===

{| class="wikitable"
|-
!'''X2 Road Side Case Materials'''
|-
|Road Side Plastic case
|-
|Plastic Support Spur
|-
|Screw for Support Spur
|-
|FCC Compliance Label
|-
|}
{| class="wikitable floatcenter"
|-
!'''Electronic Module Materials'''
|-
|SparkLan WiFi Module
|-
|WiFi cable
|-
|Dual Band WiFi Antenna
|-
|Screws for WiFi mounting
|-
|GPS Module Assembly
|-
|}

'''1.''' Attach Base Support Spur to the Road Side Case with the screw (Note correct orientation of Support Spur)Place FCC compliance sticker as shown.

[[File:x2supportspur2.jpg|300px|]][[File:x2_fcc_compliance_sticker.jpg|300px|]]

'''2.''' Install the Wifi Module with cable and antenna, secure with 2 screws as shown

[[File:x2wifimodule1.jpg|300px|]][[File:x2wifimodule2.jpg|250px|]]

'''3.''' Install GPS Module as shown. Ensure the cable is routed properly so as to avoid he power connector opening.

[[File:x2gpsmodule1.jpg|320px|]][[File:x2gpsmodule2.jpg|320px|]]

 

===Top Level Camera Assembly===

{| class="wikitable"
|-
!'''X2 Top Level Camera Materials'''
|-
|Driver Side Case Assembly
|-
|Road Side Case Assembly
|-
|Bar Code Label with Serial Number
|-
|Plastic Dust Cover for Accessory Connectors
|-
|Case Screw
|-
|Wifi Antenna
|-
|}

'''1.''' Connect the GPS and WiFi Cables to the Main Board. Remove the backing tape from the wifi antenna and affix the Antenna on the Driver Side Case as shown.

[[File:X2wifiantenna.jpg|320px|]]

'''2.''' Snap the two halves of the camera together ensuring no cables interfere with or block the Lens, Power Connector, I/O Connectors, USB opening or case screw

[[File:x2wifiandgpsattachment.jpg|320px|]][[File:x2twohalves.jpg|320px|]]

'''3.''' Install Plastic Dust Cover for Accessory Connectors - move to after final test.

[[File:x2accessorycover.jpg|320px|]]

'''4.''' Secure the cases to together with the case screw. Do not over torque the screw.

[[File:x2casescrew1.jpg|320px|]]

 

===Windshield Support Assembly===

{| class="wikitable"
|-
!'''X2 Windshield Support Materials'''
|-
|Plastic Windshield Support
|-
|Plastic Support Back Plate
|-
|Screw for Support Back Plate
|-
|3M Adhesive Tape
|-
|Screw for Support attachment to Spur
|-
|Washer for Support Screw
|-
|Locknut for Support Attachment
|-
|}

'''1.''' Assemble Windshield Support Base Assembly (Windshield support not attached to the camera until after final test or else the power connector would be inaccessible

::* Snap plastic back plate into support

::* secure with screw

::* Apply 3M tape and trim flush with scaple

[[File:x2winshieldsupport2.jpg|300px|]][[File:x2winshieldsupport.jpg|320px|]] [[File:x2winshieldsupporttape.jpg|350px|]]

@@ Line 49: / Line 49: @@
 |-
 |}
-{| class="wikitable floatcenter"
+{| class="wikitable"
 |-
 !'''Electronic Module Materials'''

@@ Line 23: / Line 23: @@
 ::- Actual LED Lens is black/opaque as shown
 '''2.''' Snap the LED Board Assembly into the Driver Side Case as shown
-[[File:x2_led_assy_incase.jpg|300px|]]
+[[File:x2_led_lens_assy.jpg|275px|]][[File:x2_led_assy_incase.jpg|275px|]]
 '''3.''' Snap the X2 Main board Assembly into the Driver Side Case as shown
-[[File:x2_main_driver_case.jpg|250px|]]
+[[File:x2_main_driver_case.jpg|400px|]]
 <br/><br/>
@@ Line 73: / Line 65: @@
 |}
-'''1.''' Attach Base Support Spur to the Road Side Case with the screw (Note correct orientation of Support Spur)Place FCC compliance sticker as shown.
+::*Note correct orientation of Support Spur ("Gear" towards FCC sticker)
 '''2.''' Install the Wifi Module with cable and antenna, secure with 2 screws as shown
 [[File:x2wifimodule1.jpg|300px|]][[File:x2wifimodule2.jpg|250px|]]
 '''3.''' Install GPS Module as shown. Ensure the cable is routed properly so as to avoid he power connector opening.
-[[File:x2gpsmodule1.jpg|320px|]][[File:x2gpsmodule2.jpg|320px|]]
+[[File:x2gpsmodule2.jpg|320px|]]
 ===Top Level Camera Assembly===
@@ Line 116: / Line 104: @@
 [[File:X2wifiantenna.jpg|320px|]]
 '''2.''' Snap the two halves of the camera together ensuring no cables interfere with or block the Lens, Power Connector, I/O Connectors, USB opening or case screw
@@ Line 124: / Line 111: @@
 '''3.''' Install Plastic Dust Cover for Accessory Connectors - move to after final test.
-[[File:x2accessorycover.jpg|320px|]]
+[[File:x2accessorycover.jpg|200px|]]
 '''4.''' Secure the cases to together with the case screw. Do not over torque the screw.
-[[File:x2casescrew1.jpg|320px|]]
+[[File:Accessory_Cover_Plate.JPG|420px|]]
 <br/><br/>
@@ Line 151: / Line 137: @@
 |Washer for Support Screw
 |-
-|Locknut for Support Attachment
+|Hex nut for Support Attachment
 |-
 |}
@@ Line 161: / Line 147: @@
 ::* secure with screw
-::* Apply 3M tape and trim flush with scaple
+::* Apply 3M tape and trim flush with scalpel