Manufacturing:X2V2 Device Manufacturing and Programming Process - Revision history

Mark: /* Label for GK420T printer in RMA area */

2019-12-06T19:51:08Z

Label for GK420T printer in RMA area

Mark: /* Label for X2 External serial number/bar code/MAC address */

2019-12-06T19:50:35Z

Label for X2 External serial number/bar code/MAC address

Mark: /* Label for X2 External serial number/bar code/MAC address */

2019-12-06T19:49:41Z

Label for X2 External serial number/bar code/MAC address

Mark: /* Label for GK420T printer in RMA area */

2019-08-07T20:54:42Z

Label for GK420T printer in RMA area

Mark: /* Label for printer in RMA area */

2019-08-07T20:40:57Z

Label for printer in RMA area

Mark: /* Appendix C - Idrive X2 Secondary/Final Test Station Documentation */

2019-02-21T18:33:35Z

Appendix C - Idrive X2 Secondary/Final Test Station Documentation

Mark: /* Appendix B - Idrive X2 Programming Station Documentation */

2019-02-21T18:33:17Z

Appendix B - Idrive X2 Programming Station Documentation

Mark: /* Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling) */

2019-02-21T18:31:53Z

Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)

Mark: /* Appendix C - Idrive X2 Secondary/Final Test Station Documentation */

2019-02-21T17:44:54Z

Appendix C - Idrive X2 Secondary/Final Test Station Documentation

Mark: /* Computer Software Requirements */

2019-02-21T17:36:22Z

Computer Software Requirements

← Older revision		Revision as of 19:51, 6 December 2019
Line 678:		Line 678:

	https://www.barcodesinc.com		https://www.barcodesinc.com
		+
		+	https://www.bradyid.com/en-us/family/cps-3053222 (In use in RMA Area)

	Zebra Part #: 10011693		Zebra Part #: 10011693

← Older revision		Revision as of 19:50, 6 December 2019
Line 729:		Line 729:
	::* Made in USA		::* Made in USA

−	~~https://www.bradyid.com/en-us/family/cps-3053222 (In use in RMA Area)~~

@@ Line 702: / Line 702: @@
 ===Label for X2 External serial number/bar code/MAC address ===
 ea THT-3-423-10 - for X2 Case, Plastic bag, Box exterior
@@ Line 724: / Line 728: @@
 ::* Made in USA

← Older revision		Revision as of 20:54, 7 August 2019
Line 692:		Line 692:

	* NO perforation between label		* NO perforation between label
		+
		+	Thermal Ribbon:
		+
		+	Zebra 5095 Performance Ribbon
		+
		+	https://www.barcodesinc.com/search.htm?search=05095GS06407&v=1

	<br>		<br>

@@ Line 673: / Line 673: @@
 <br/><br/>
-===Label for printer in RMA area===
+===Label for GK420T printer in RMA area===
 https://www.zpsstore.com/ShoppingCart.asp

← Older revision		Revision as of 18:33, 21 February 2019
Line 554:		Line 554:

	<br/><br/>		<br/><br/>
−
−	~~==Appendix C - Idrive X2 Secondary/Final Test Station Documentation ==~~
−
−	~~===Secondary/Final Test Station Components===~~
−
−	~~[[File:x2_x6_station.jpg\|thumb\|400px\|]]~~
−
−	~~{\| class="wikitable"~~
−	\|-
−	~~!'''X2 Secondary/Final Test Station Components '''~~
−	\|-
−	~~\|Windows 7 or higher Computer with Monitor and speaker(s)(see requirements below)~~
−	\|-
−	~~\|USB to Ethernet adapter (Second NIC on Computer)~~
−	\|-
−	~~\|Bar Code Scanner~~
−	\|-
−	~~\|Idrive X6 Test Fixture~~
−	\|-
−	~~\|DC 12V/6A power supply~~
−	\|-
−	~~\|6 Power cables for X2~~
−	\|-
−	~~\|Zebra barcode printer~~
−	\|-
−	~~\|USB type B cable (for Printer)~~
−	\|-
−	~~\|802.11g Wifi access point~~
−	\|-
−	~~\|Cat5 Cable, POE, Shielded FTP Cable~~
−	\|}
−
−	~~<br\>~~
−
−	~~===X2 Secondary/Final Test Computer Setup===~~
−
−	~~====Computer Hardware Minimum Requirements ====~~
−
−	~~::*Monitor (needs to support 1600X1200 screen resolution)~~
−
−	~~::*Speaker(s)~~
−
−	~~::*Windows 8.1 Professional recommended~~
−
−	~~::*1GB RAM~~
−
−	~~::*100 GB Hard Disk~~
−
−	~~::*2 Network Interface adaptors (NICs)~~
−
−	~~::* Keyboard and Mouse~~
−
−	~~====Network Configuration====~~
−
−	~~: Network Connection to the Programming Fixture~~
−
−	~~::* IP address: 192.168.0.10~~
−
−	~~::* Subnet Mask: 255.255.0.0~~
−
−	~~::* Default gateway: Blank~~
−
−
−	~~: Network Connection with access to internet~~
−
−	~~::* DHCP or as required by location~~
−
−	~~<br\>~~
−
−	~~====Computer Software Requirements====~~
−
−
−	* TeamViewer V9 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
−
−	* Idrive Factory Tools 3.2.x
−
−	* Firefox Web browser (https://www.mozilla.org/en-US/firefox/new/)
−
−	~~<br/><br/>~~
−
−	~~===X6 Secondary/Final Test Fixture Setup===~~
−
−	~~====Computer Connections====~~
−
−	~~::* No Direct connection from the X6 Fixture and the PC~~
−
−	~~::* Idrive 802.11g Access point~~
−
−	~~::* Internet connection~~
−
−	~~<br/><br/>~~
−
−	~~====Idrive Camera Connections====~~
−
−	~~::* Connect "Idrive Power Cable Cable" to the Cameras to be Configured/Tested~~
−
−	~~<br\>~~
−
−	~~'''Turn On the Power switch''' and leave the programmer on for the batch of boards.~~
−
−	~~<br/>~~
−
−	~~===Wireless router Setup===~~
−
−	~~If a wireless router is used with the V7 programmer a small network hub is required to share the idrive programmer NIC on the computer.~~
−
−	* LAN IP address 192.168.0.1
−
−	* Network Mask 255.255.0.0
−
−	* Default Gateway Blank
−
−	* SSID bwifi
−
−	* No DHCP
−
−	* No DNS
−
−	* No WAN settings (not in use)
−
−	~~<br/><br\>~~

	==Appendix D - Idrive X2 Factory Tool Documentation ==		==Appendix D - Idrive X2 Factory Tool Documentation ==

← Older revision		Revision as of 18:33, 21 February 2019
Line 552:		Line 552:

	5) Select path to Image file		5) Select path to Image file
−
−	~~<br/><br/>~~
−
−	~~==Appendix B - Idrive X2 Programming Station Documentation ==~~
−
−	~~===Programming Station Components===~~
−
−	~~[[File:idr_x2_pgmr_sta1.jpg\|thumb\|400px\|]]~~
−
−	~~{\| class="wikitable"~~
−	\|-
−	~~!'''X2 Programming Station Components '''~~
−	\|-
−	~~\|Windows 7 or higher Computer with Monitor and speaker(s)(see requirements below)~~
−	\|-
−	~~\|Bar Code Scanner (Optional)~~
−	\|-
−	~~\|Lens Focus Charts~~
−	\|-
−	~~\|Micro SD card reader~~
−	\|-
−	~~\|Idrive X2 Programmer Fixture~~
−	\|-
−	~~\|I/O Loopback Test Adapter~~
−	\|-
−	~~\|DC 12V/1A '''LINEAR''' power supply~~
−	\|-
−	~~\|USB type B cable~~
−	\|-
−	~~\|USB to Ethernet adapter~~
−	\|-
−	~~\|Cat5 Cable~~
−	\|-
−	~~\|Power cable for X2~~
−	\|-
−	~~\|X2 Serial Programming cable~~
−	\|-
−	\|}
−
−	~~<br\>~~
−
−	~~===X2 Programming Computer Setup===~~
−
−	~~====Computer Hardware Minimum Requirements ====~~
−
−	~~::*Monitor (needs to support 1600X1200 screen resolution)~~
−
−	~~::*Speaker(s)~~
−
−	~~::*Windows 10 Professional recommended~~
−
−	~~::*4GB RAM~~
−
−	~~::*100 GB Hard Disk~~
−
−	~~::*2 Network Interface adaptors (NICs)~~
−
−	~~::* Keyboard and Mouse~~
−
−	~~====Network Configuration====~~
−
−	~~: Network Connection to the Programming Fixture~~
−
−	~~::* IP address: 192.168.0.10~~
−
−	~~::* Subnet Mask: 255.255.0.0~~
−
−	~~::* Default gateway: Blank~~
−
−
−	~~: Network Connection with access to internet~~
−
−	~~::* DHCP or as required by location~~
−
−	~~<br\>~~
−
−	~~====Computer Software Requirements====~~
−
−
−	* TeamViewer V11 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
−
−	* Idrive Factory Tools 3.6.4
−
−	* Future Technologies USB Driver for X2 Programming Fixture (http://www.ftdichip.com/Drivers/VCP.htm)
−
−	* Firefox Web browser (https://www.mozilla.org/en-US/firefox/new/)
−
−	~~<br/><br/>~~
−
−	~~=====Disabling Driver Signature Enforcement In Windows 8 Permanently=====~~
−
−	~~Step 1. Open the Windows command promt as “Run as Administrator”.~~
−
−	~~Step 2. Run “bcdedit -set loadoptions DISABLE_INTEGRITY_CHECKS” (without the “”).~~
−
−	~~Step 3. To finalize the process run “bcdedit -set TESTSIGNING ON” (without the “”).~~
−
−	~~Step 4. Reboot and you’re done.~~
−
−	~~This method it leaves a watermark saying you are in test mode until you disable it again.~~
−
−
−
−	~~'''WARNING''': if the procedure is executed remotely, the reboot should be executed with the fallowing command from Run or cmd.exe:~~
−
−	~~''shutdown -r -f -t 0''~~
−
−	~~to avoid hanging up the restart.~~
−
−	~~<br>~~
−
−	~~===X2 Programming Fixture Setup===~~
−
−
−
−	~~[[File:programmer.png\|thumb\|400px\|]]~~
−
−	~~<br\><br\>~~
−
−	~~====Computer Connections====~~
−
−	~~::* Connect the 12volt Power Supply to the Power Connector~~
−
−	~~::* Connect the USB cable from Programming computer to USB Type B connector~~
−
−	~~::* Connect the USB-to-Ethernet Adapter to the Programming Computer with a Cat5 (Network) Cable~~
−
−	~~<br/><br/>~~
−
−	~~====Idrive Camera Connections====~~
−
−	~~::* Connect "Idrive Cable" to the Device to be programmed~~
−
−	~~::* Connect the "Programming Connector" to the Device to be programmed~~
−
−	~~::* Connect the USB-to-Ethernet Adapter to the Device to be programmed~~
−
−	~~<br\><br\><br\><br\>~~
−
−	~~'''Turn On the Power switch''' and leave the programmer on for the batch of boards.(you do not need to turn it off to program the next board)~~
−
−
−	~~<br/><br/>~~
−
−	~~===X2 Programming Fixture Documentation===~~
−
−	~~[[File:x2_prog_block_diagram.jpg\|thumb\|650px\|]]~~
−
−
−	~~On X2 programming connector there are 2 communication buses present:~~
−
−
−	* one bus is PC-to-X2 serial connection (using USB to UART converter)(serial one) is used to communicate(send commands receive messages) with U-boot(bootloader) and/or X2's Linux OS (linux console).
−
−
−	* the second bus is PC-to-X2 direct USB connection (USB OTG port of X2 processor)is used only for initial bootloader NAND IC programming or as system recovery in case the bootloader present in NAND IC is corrupted.
−
−
−	~~When using Factory tool Auto Install or Install Bootloader features, first operation executed by FT is to erase the old bootloader from NAND.~~
−
−
−	After erasing old one, if X2 processor is not able to "see" the bootloader present in NAND, it enters the system recovery mode by activating it's USB OTG port for a Processor-to-PC direct connection ;this should be confirmed on PC by enumerating a "HID-compilant vendor-defined device" on Device manager (see picture attached).
−
−
−	~~'''NOTE:''' The "HID-compilant vendor-defined device" will appear only when NAND bootloader is missing or corrupted.~~
−
−
−	From log messages displayed by your Factorytool, it seems that first step (bootloader erase) was performed and the X2 processor USB OTG connection is rejected by PC (please observe "Device Arrival" , "Device Removal" messages present in the log).
−
−
−	~~In my opinion this is a PC USB problem , for confirmation you can test a known working fixture (for ex: RMA fixture) on this PC.~~
−	~~The fact that shunting the USB-to-serial converter's port does not provide feedback is also indicating PC USB problems.~~
−
−
−	~~The only components "involved" in this connection are:~~
−
−	~~1. Programmer's USB HUB -this is working because you can see/access the USB-to-UART converters.~~
−
−	~~2. Cable - if cable is bad no HID-compliant device message will ever appear.~~
−
−	~~3. X2 Processor - known to previously work.~~
−
−	~~4. PC station~~

	<br/><br/>		<br/><br/>

← Older revision		Revision as of 18:31, 21 February 2019
Line 397:		Line 397:

	<br/><br/>		<br/><br/>
−
−	~~==Idrive X2 Secondary Testing (Bi-Color LEDS, Accelerometers, IR LEDs, Wifi Transfers, GPS, labeling)==~~
−
−	'''Note:'''The Idrive X2 programmer may also be used to perform this portion of the programming provided a wireless router is configured and connected to the system. For better throughput and to reduce the number of wireless networks in a factory environment it is recommended that the X6 Fixture be used. Because this document is intended to support production the X6 Fixture process is shown here.
−
−	~~<br\>~~
−
−	~~[[File:x2_x6_station.jpg\|400px\|]]~~
−
−	~~[[#Appendix C - Idrive X2 Secondary/Final Test Station Documentation \| Idrive X2 Secondary/Final Test Station Setup]]~~
−
−	~~<br\>~~
−
−	~~===Stage 2 Initialize X6 Fixture===~~
−
−	~~[[File:x6fixtswitchesman.jpg\|600px\|]]~~
−
−	~~'''1.''' Turn on the power toggle switch of the X6 Fixture~~
−
−	~~'''2.''' Connect up to 6 cameras into the x6 programmer using the 6 pin power cables~~
−
−	~~'''3.''' Press any one of the 6 Ignition push buttons to turn on the test cameras~~
−
−	~~'''4.''' When the X2 device's LED are Green/Green the camera is ready to test.~~
−
−	~~<br\>~~
−
−	~~===Test X2 Internal Accelerometer function===~~
−
−	~~'''1.'''Gently shake each camera to trigger a shock event~~
−
−	~~::* Right LED will turn red. Both LEDs green after event finishes recording.~~
−
−	~~::* Alarm/W-Panic and Door events may be triggered by pressing the corresponding push button. (these events are tested in at the first test station so this is optional)~~
−
−	~~<br\>~~
−
−	~~===Transfer the event(s) to the Test Station===~~
−
−	~~'''1.''' Press any one of the 6 Ignition push buttons to initiate transfer of events to the test station.~~
−
−	~~===Verify the Events in Factory Tool===~~
−
−	~~'''1.''' Factory Tool verify that each camera downloads~~
−
−	~~[[File:ft_transfer_results.jpg\|600px\|]]~~
−
−	~~::- Red text is bad (Camera transfered but no shock event was downloaded or failed GPS Data)~~
−
−	~~::- Black text is good (Camera is pending the label printing process)~~
−
−	~~::- Green text is good (Passed Accelerometer, GPS and Label application)~~
−
−	~~::- No text (camera did not download to test station. WiFi failure?)~~
−
−	~~<br\><br\>~~
−
−	~~===Print Serial Number, Barcode, MAC Address Labels===~~
−
−	~~[[File:x2_label_flow.jpg\|700px\|]]~~
−
−	~~If the transfer(s) and tests are successful Labels for the device can be printed. You must print the labels within 240 seconds* or the tests must be rerun.~~
−
−	~~:: *This timeout length can be changed by Idrive if needed to help with process flow.~~
−
−	~~[[File:ft_print_240sec.jpg\|300px\|]] [[File:ft_print_115sec.jpg\|250px\|]]~~
−
−	~~Click on "Print(230sec until close)" link to start the print dialog~~
−
−	~~::* When Print is selected the corresponding Camera will flash its LEDs: GREEN/GREEN OFF/OFF RED/RED ... repeat~~
−
−	~~::* You must confirm the label Printed and was attached to the camera before the next Camera can have the label printer.~~
−
−	~~Click on "Quick Print"~~
−
−	~~[[File:ft_print_dialog.jpg\|400px\|]]~~
−
−	~~Click On Confirm Label printed if successful.~~
−
−	~~[[File:ft_print_printed.jpg\|200px\|]][[File:ft_print_printed2.jpg\|250px\|]]~~
−
−	~~Tear-off the three labels from the printer. Place one Label on the back of the camera covering the case screw as shown. Advance the remaining two labels to Final Assembly/ Packaging.~~
−
−	~~[[File:ft_barcode_on_case.jpg\|400px\|]]~~
−
−
−	~~<br\>~~

	==Idrive X2 Final Assembly/Packaging (Windshield support attachment, Final Inspection, Packaging)==		==Idrive X2 Final Assembly/Packaging (Windshield support attachment, Final Inspection, Packaging)==

@@ Line 835: / Line 835: @@
 !'''X2 Secondary/Final Test Station Components '''
 |-
-|Windows 8 Computer with Monitor and speaker(s)(see requirements below)
+|Windows 7 or higher Computer with Monitor and speaker(s)(see requirements below)
 |-
 |USB to Ethernet adapter (Second NIC on Computer)

@@ Line 720: / Line 720: @@
 * TeamViewer V11 (http://www.teamviewer.com ) - personal license. Install TeamViewer - during setup you need to choose the Personal license installation!
-* Idrive Factory Tools 3.6.0
+* Idrive Factory Tools 3.6.4
 * Future Technologies USB Driver for X2 Programming Fixture (http://www.ftdichip.com/Drivers/VCP.htm)