Manufacturing:AI Device Manufacturing and Programming Process - Revision history

Mark: /* Firmware */

2025-10-07T17:50:10Z

Firmware

Alexandra at 07:36, 18 May 2020

2020-05-18T07:36:12Z

Alexandra at 07:27, 18 May 2020

2020-05-18T07:27:36Z

Alexandra at 10:56, 25 March 2020

2020-03-25T10:56:57Z

Alexandra at 11:05, 24 March 2020

2020-03-24T11:05:26Z

Alexandra at 11:01, 24 March 2020

2020-03-24T11:01:03Z

Alexandra at 10:59, 24 March 2020

2020-03-24T10:59:17Z

Alexandra at 10:56, 24 March 2020

2020-03-24T10:56:33Z

Alexandra at 10:55, 24 March 2020

2020-03-24T10:55:03Z

Alexandra at 10:38, 24 March 2020

2020-03-24T10:38:07Z

@@ Line 355: / Line 355: @@
 Firmware folder is auto-populated by the Factory Tool installer and should have the following structure:
-- firmware.apk represents the current firmware version (40.0.55)
+- firmware.apk represents the current firmware version (43.2.309-3.0)
 - updater.apk is a background application taking care about firmware and aosp upgrades / firmware crashes / background staffs. The current version is 1.0

@@ Line 6: / Line 6: @@
-*Attach the S/N label on the dedicated area of the “Road side” of the Main Board.
+. Attach the S/N label on the dedicated area of the “Road side” of the Main Board.
 [[File:label.png]]
-*Insert (by pressing) the Micro SIM into the SIM / SD socket on the Road Side of the Main Board.
+. Insert (by pressing) the Micro SIM into the SIM / SD socket on the Road Side of the Main Board.
 [[File:sim.png]]
-*Insert (by pressing) the 32GB Micro SD card into the SIM / SD socket on the Road Side of the Main Board.
+. Insert (by pressing) the 32GB Micro SD card into the SIM / SD socket on the Road Side of the Main Board.
 [[File:card.png]]
-*Mount (by the adhesive tape present on the back) the two Gaskets on the destinated area of both “Road” and “Driver “sides of the board.
+. Mount (by the adhesive tape present on the back) the two Gaskets on the destinated area of both “Road” and “Driver “sides of the board.
 [[File:gasket.png]]
@@ Line 28: / Line 28: @@
-*Mount the two Lens Holders (by screwing) on both sides of the board.
+. Mount the two Lens Holders (by screwing) on both sides of the board.
 [[File:lensholder.png]]
@@ Line 37: / Line 37: @@
-*Insert the proper lens (by screwing) in the correct side of the Main board, into the Lens Holders.
+. Insert the proper lens (by screwing) in the correct side of the Main board, into the Lens Holders.
 [[File:lens.png]]
@@ Line 44: / Line 44: @@
-*Advance the Top Level AI Main Board PCB assembly to the AI Programming Station
+. Advance the Top Level AI Main Board PCB assembly to the AI Programming Station
@@ Line 171: / Line 171: @@
 ==FINAL ASSEMBLY AI CAMERA==
-*Remove (by screwing) the screw nut from power supply connector on the Main board and set it aside.
+. Remove (by screwing) the screw nut from power supply connector on the Main board and set it aside.
 [[File:1.jpg|290px|]]
-*Connect speaker wire (red and black wire) into the J250 socket on the “Road” side of the Main Board.
+. Connect speaker wire (red and black wire) into the J250 socket on the “Road” side of the Main Board.
 [[File:2.png]]
-*Assembly Main board with the “Driver” side up into the inferior case by gently pressing on Main board and by pulling the edges of the case.
+. Assembly Main board with the “Driver” side up into the inferior case by gently pressing on Main board and by pulling the edges of the case.
 [[File:3.png]]
-*Tightens the screw nut removed in step 1 on the power supply connector (torque 0.2 Nm).
+. Tightens the screw nut removed in step 1 on the power supply connector (torque 0.2 Nm).
 [[File:4.jpg]]
-*Connect the wires into the sockets on “Driver” side of the Main board:
+. Connect the wires into the sockets on “Driver” side of the Main board:
 [[File:5.png]]
@@ Line 208: / Line 208: @@
-*Mount the Display module into the dedicated socket.
+. Mount the Display module into the dedicated socket.
 [[File:6.png]]
@@ Line 215: / Line 215: @@
-*Mount by screwing the superior case (use torque 0.3 Nm).
+. Mount by screwing the superior case (use torque 0.3 Nm).
 [[File:7.png]]
-*Advance assembled AI cam to Final test process.
+. Advance assembled AI cam to Final test process.
@@ Line 226: / Line 226: @@
 ==FINAL TEST (VIA FACTORY TOOL)==
-*Open Factory Tool -> Factory - New devices – Auto -> Event Test – Transfer and Play (event test window will open – see at point 7)
+. Open Factory Tool -> Factory - New devices – Auto -> Event Test – Transfer and Play (event test window will open – see at point 7)
 [[File:poza1.png]]
@@ Line 233: / Line 233: @@
-*Connect 5 assembled AI cameras to Switch boxes power supplies (Power and Ignition are OFF).
+. Connect 5 assembled AI cameras to Switch boxes power supplies (Power and Ignition are OFF).
 [[File:poza3.jpg|500px|]]
-*Switch Power and Ignition ON -> AI cameras will start to boot (Idrive logo will be displayed).
+. Switch Power and Ignition ON -> AI cameras will start to boot (Idrive logo will be displayed).
 [[File:poza4.jpg|400px|]]
@@ Line 249: / Line 249: @@
-*Trigger a SHOCK event by pulling (shaking) each AI camera backward and forward (once or twice)-> Message SHOCK will be displayed on the screen, moment when the camera starts recording the event.
+. Trigger a SHOCK event by pulling (shaking) each AI camera backward and forward (once or twice)-> Message SHOCK will be displayed on the screen, moment when the camera starts recording the event.
 [[File:poza7.jpg|400px|]]
-*After triggering and recording the SHOCK event (display gets back to normal), Switch Ignition OFF for AI cameras.
+. After triggering and recording the SHOCK event (display gets back to normal), Switch Ignition OFF for AI cameras.
 In this phase, AI cameras connect to Wi-Fi and start transferring. A text with IGNITION OFF followed by CLOSING TRIGGERS, by CONNECTING WIFI and by TRANSFERING along with specific icons, will be displayed on the screen.
@@ Line 261: / Line 261: @@
-*In the event test window, click on Play for each of the AI camera in the Play events area -> the record of the SHOCK event will be played.
+. In the event test window, click on Play for each of the AI camera in the Play events area -> the record of the SHOCK event will be played.
 [[File:poza9.png]]
@@ Line 268: / Line 268: @@
-*If lens focus OK and GPS route recorded -> Click on Label Printed – Print and print 2 labels. Close the window.
+. If lens focus OK and GPS route recorded -> Click on Label Printed – Print and print 2 labels. Close the window.
 [[File:poza10.png]]
@@ Line 279: / Line 279: @@
-*Camera will shut down automatically (SHUTTING DOWN message will be displayed) -> Switch Power OFF and Unplug the camera.
+. Camera will shut down automatically (SHUTTING DOWN message will be displayed) -> Switch Power OFF and Unplug the camera.
 [[File:poza12.jpg]]
-*Apply one label on the bottom of the AI camera and one on the right side of the Final box.
+. Apply one label on the bottom of the AI camera and one on the right side of the Final box.
 [[File:poza13.jpg|500px|]]
@@ Line 291: / Line 291: @@
-*Put the AI camera into the Final box.
+. Put the AI camera into the Final box.
 [[File:poza15.jpg|600px|]]

← Older revision		Revision as of 07:27, 18 May 2020
Line 26:		Line 26:

	[[File:gasket1.png]]		[[File:gasket1.png]]
		+

	*Mount the two Lens Holders (by screwing) on both sides of the board.		*Mount the two Lens Holders (by screwing) on both sides of the board.

← Older revision		Revision as of 10:56, 25 March 2020
Line 1:		Line 1:
	=AI Device Manufacturing and Programming=		=AI Device Manufacturing and Programming=
		+
		+	==INITIAL ASSEMBLY AI BOARD==
		+
		+	[[File:driver-road.png]]
		+
		+
		+	*Attach the S/N label on the dedicated area of the “Road side” of the Main Board.
		+
		+	[[File:label.png]]
		+
		+
		+	*Insert (by pressing) the Micro SIM into the SIM / SD socket on the Road Side of the Main Board.
		+
		+	[[File:sim.png]]
		+
		+
		+	*Insert (by pressing) the 32GB Micro SD card into the SIM / SD socket on the Road Side of the Main Board.
		+
		+	[[File:card.png]]
		+
		+
		+	*Mount (by the adhesive tape present on the back) the two Gaskets on the destinated area of both “Road” and “Driver “sides of the board.
		+
		+	[[File:gasket.png]]
		+
		+	[[File:gasket1.png]]
		+
		+	*Mount the two Lens Holders (by screwing) on both sides of the board.
		+
		+	[[File:lensholder.png]]
		+
		+	Screwing is made from the behind of each lens holder, through the dedicated holes with a torque of 0,2 Nm.
		+
		+	[[File:bolt.png]]
		+
		+
		+	*Insert the proper lens (by screwing) in the correct side of the Main board, into the Lens Holders.
		+
		+	[[File:lens.png]]
		+
		+	After programming and focus, lenses are glued.
		+
		+
		+	*Advance the Top Level AI Main Board PCB assembly to the AI Programming Station
		+
		+

	==AUTOMATIC INSTALL AND CONFIGURATION (VIA FACTORY TOOL)==		==AUTOMATIC INSTALL AND CONFIGURATION (VIA FACTORY TOOL)==

← Older revision		Revision as of 11:05, 24 March 2020
Line 87:		Line 87:


−	=Lens Focus=	+	===Lens Focus===

	1. Select "Inside Camera" Tab and Focus the “Driver side” Lens (“Driver side” is the side containing the Processor).		1. Select "Inside Camera" Tab and Focus the “Driver side” Lens (“Driver side” is the side containing the Processor).

@@ Line 41: / Line 41: @@
 . Install AOSP
 . Install Firmware
 . Device Configuration
@@ Line 53: / Line 55: @@
 If any of these steps fails, the program will stop and give an error. Common errors are:
-Missing or corrupt storage SD card
+-Missing or corrupt storage SD card
-Serial cable not connected or incorrect polarity
+-Serial cable not connected or incorrect polarity
-USB NIC or Internet connection missing
+-USB NIC or Internet connection missing
-I/O ports tester board missing
+-I/O ports tester board missing
-Any assembly or incorrect component error
+-Any assembly or incorrect component error
 ! In case any of the 3 steps fail (button will be red instead of green), there are two options (corrective actions):
 .Repeat the entire process by clicking on Start installation button in the Automatic Install window and the AOSP installation, Firmware installation and Device Configuration will be redone automatically.

@@ Line 10: / Line 10: @@
 •provides lens focus mode so both lenses can be focused and glued.
 !For this step, DO NOT use Developer Mode!
 . Click on the Factory - New Devices - Auto button
 [[File:aa.png]]
 . Scan using the bar code scanner the Bar Code label present on the Main board and press Enter.
@@ Line 22: / Line 25: @@
 If no bar code scanner is available, manually type the serial number from the bar code label into the serial number input field.
 . Click on the Auto Install button and the Automatic Install window will open.
@@ Line 28: / Line 32: @@
 If the SN have already been introduced (device has already passed through one or more programming steps), a warning message will be displayed asking if you want to Continue or not. Continue if you want to reprogram the device, cancel if you introduced once more the SN by mistake.
 . In the Automatic Install window, Click on Start Installation button.
@@ Line 42: / Line 47: @@
 [[File:c1.png]]
 If all the steps are successfully completed, the program will enter into Lens Focus mode.
@@ Line 67: / Line 73: @@
 c)	Depending on the step that failed, click either on Install Aosp button -> Start installation, either on Install Firmware buttonStart installation, either on Device Config – AC Sync – Lens Focus button -> Start configuration.
 In case that the first step failed (Install Aosp), recommended would be to repeat automatically the process by clicking on Start installation button in the Automatic Install window.
-[[File:e.png]]
 =Lens Focus=
@@ Line 79: / Line 86: @@
 The focal length for the inside camera should be ~1.5 meters
 . Select "Outside camera" tab and Focus the “Road side” Lens (“Road side” is the side containing the Power Connector).
@@ Line 89: / Line 97: @@
 In Both Cameras tab, you can visualize both “Driver side” and “Road side” cameras on the screen (the screen will be splitted in two).
 . If images are focused and clear (the outside test text is accurate and readable), click on the "Lens Focus OK" button and the focus mode will close.

@@ Line 14: / Line 14: @@
 . Click on the Factory - New Devices - Auto button
 . Scan using the bar code scanner the Bar Code label present on the Main board and press Enter.
 If no bar code scanner is available, manually type the serial number from the bar code label into the serial number input field.
 . Click on the Auto Install button and the Automatic Install window will open.
 If the SN have already been introduced (device has already passed through one or more programming steps), a warning message will be displayed asking if you want to Continue or not. Continue if you want to reprogram the device, cancel if you introduced once more the SN by mistake.
 . In the Automatic Install window, Click on Start Installation button.
 Installation and Configuration process steps:
 .Install AOSP
 .Install Firmware
 .Device Configuration
-AI camera successfully installed and configured when all three buttons are GREEN
+AI camera successfully installed and configured when all three buttons are GREEN.
 If all the steps are successfully completed, the program will enter into Lens Focus mode.
@@ Line 49: / Line 60: @@
 a)	Click on Factory - New Devices – Manual;
 b)	Scan barcode
-c)	Depending on the step that failed, click either on Install Aosp buttonStart installation, either on Install Firmware buttonStart installation, either on Device Config – AC Sync – Lens Focus buttonStart configuration.
+c)	Depending on the step that failed, click either on Install Aosp button -> Start installation, either on Install Firmware buttonStart installation, either on Device Config – AC Sync – Lens Focus button -> Start configuration.
 In case that the first step failed (Install Aosp), recommended would be to repeat automatically the process by clicking on Start installation button in the Automatic Install window.
 =Lens Focus=
 . Select "Inside Camera" Tab and Focus the “Driver side” Lens (“Driver side” is the side containing the Processor).
 The focal length for the inside camera should be ~1.5 meters
 . Select "Outside camera" tab and Focus the “Road side” Lens (“Road side” is the side containing the Power Connector).
 Focus using the provided Idrive Focus Chart. Distance to chart can be 3,6,9 feet but the farther the better.
@@ Line 71: / Line 91: @@
 . If images are focused and clear (the outside test text is accurate and readable), click on the "Lens Focus OK" button and the focus mode will close.
 If one of the images or both images are not clear, or if the Streaming is not loading (“Loading…Please wait!” message is displayed), click on the "Lens Focus Not OK" and the factory tool will exit focus mode, so corrective actions can be taken.
-! Corrective actions: Repeat manually the 3rd step: Factory - New Devices – Manual  Scan barcode  Device Config – AC Sync – Lens Focus Start Configuration
+! Corrective actions: Repeat manually the 3rd step: Factory - New Devices – Manual -> Scan barcode -> Device Config – AC Sync – Lens Focus -> Start Configuration
 . Once focused, fix each lens with a drop of super glue. Test the lenses after several minutes to ensure they have taken the glue and cannot be moved (it means the glue is dried).

@@ Line 1: / Line 1: @@
 =AI Device Manufacturing and Programming=
 ==FINAL ASSEMBLY AI CAMERA==
@@ Line 27: / Line 109: @@
 [[File:5.png]]
-Connect 4G antenna – insert wire 1 in J6 socket on Main board;
+a.Connect 4G antenna – insert wire 1 in J6 socket on Main board;
 [[File:5.1.png]]
-Connect GPS antenna – insert wire 2 in J7 socket on Main board;
+b.Connect GPS antenna – insert wire 2 in J7 socket on Main board;
 [[File:5.2.png]]
-Connect Wi-Fi antenna – insert wire 3 in J5 socket on Main Board.
+c.Connect Wi-Fi antenna – insert wire 3 in J5 socket on Main Board.
 [[File:5.3.png]]