Boost Converter Assembly - Revision history

Mark: /* Purpose */

2018-06-26T22:53:40Z

Purpose

2018-06-26T22:52:32Z

Test and adjustment

2018-06-19T19:38:15Z

Label the assembly

2018-06-19T18:58:07Z

Label the assembly

2018-06-19T18:55:15Z

Test and adjustment

2018-06-19T18:54:44Z

Final Assembly

2018-06-19T18:49:03Z

Test and adjustment

2018-06-19T18:48:15Z

Test and adjustment

2018-06-14T19:59:16Z

Boost Converter Assembly

2018-06-14T19:56:13Z

Parts required

@@ Line 7: / Line 7: @@
 This accessory was created to address the issue of voltage drop over the 65 meter cables used on BNSF Cranes.
-<span style="color: red"> '''The output voltage is set specifically for this cable length and if used for any other cable length the voltage would need to be adjusted'''
+<span style="color: red"> '''The output voltage is set specifically for this cable length and camera type. If used for any other cable length or camera type the voltage would need to be adjusted'''
 [[File:idrvboost_complete.jpg|350px|]]

@@ Line 132: / Line 132: @@
 )Plug the boost module into the '''DVR ONLY'''
-)Adjust the voltage to between 14.35v and 14.40v
+)Adjust the voltage to '''between 14.25v and 14.30v'''
 )Remove leads from the boost module and plug the output into the 65m meter cable.

← Older revision		Revision as of 19:38, 19 June 2018
Line 170:		Line 170:
	:14.5 (the voltage that the booster was set to)(this could be different is used for another cable length)		:14.5 (the voltage that the booster was set to)(this could be different is used for another cable length)

		+	Serial Number 1806389
		+
		+	:Year 18
		+
		+	:Month 06
		+
		+	:Number 389
		+
		+	Made in USA

@@ Line 161: / Line 161: @@
 ==Label the assembly==
 <br><br>
 ===

@@ Line 130: / Line 130: @@
 )Connect leads of the voltmeter to the output of the boost module
-)Plug the boost module into the DVR ONLY
+)Plug the boost module into the '''DVR ONLY'''
 )Adjust the voltage to between 14.35v and 14.40v

← Older revision		Revision as of 18:54, 19 June 2018
Line 147:		Line 147:

	==Final Assembly==		==Final Assembly==
		+
		+	1)pull the slack out of the cables
		+
		+	2)Place the module sideways into the case with the potentiometer side up
		+
		+	3)Tighten the two glands to secure and seal the cables
		+
		+	4)Place the cover on the case and secure with 4 screws.
		+
		+	5) Retest the module

	<br><br>		<br><br>

← Older revision		Revision as of 18:49, 19 June 2018
Line 143:		Line 143:

	8) Secure the potentiometer in place with Locktite 424 (blue)		8) Secure the potentiometer in place with Locktite 424 (blue)
		+
		+	<br><br>
		+
		+	==Final Assembly==

	<br><br>		<br><br>

← Older revision		Revision as of 18:48, 19 June 2018
Line 127:		Line 127:

	==Test and adjustment==		==Test and adjustment==
		+
		+	1)Connect leads of the voltmeter to the output of the boost module
		+
		+	2)Plug the boost module into the DVR ONLY
		+
		+	3)Adjust the voltage to between 14.35v and 14.40v
		+
		+	4)Remove leads from the boost module and plug the output into the 65m meter cable.
		+
		+	5)Measure the voulage at the camera end of the cable to ensure the boost module handles a load.
		+
		+	6)Voltage without the IR Leds should be ~12.75v to 13.5v
		+
		+	7)Cover the camera to engage the IR LEDs and the voltage should be ~ 11.25v - 11.5v
		+
		+	8) Secure the potentiometer in place with Locktite 424 (blue)

	<br><br>		<br><br>

@@ Line 43: / Line 43: @@
 With an Exacto Knife strip the outer insulation so that ~18mm of the 3 wires is showing
 Unwrap the copper shielding from the Yellow video wire
 Hold the wires in the following order; RED, White, Yellow and pull the copper shield wire so it is next to the yellow wire
 separate and cut off ~6 strands of the shield and twist the rest into one "wire"
 Tin the copper wire with solder to form the 4th wire
@@ Line 55: / Line 61: @@
 Tin the 3 remaining wires with solder.
 <br><br>

@@ Line 17: / Line 17: @@
 [https://www.amazon.com/RioRand-Converter-Voltage-Adjustable-Circuit/dp/B071H39ZN5/ref=pd_lutyp_simh_2_1?_encoding=UTF8&pd_rd_i=B071H39ZN5&pd_rd_r=41994e03-2b24-40f4-9e1b-086d32b767b0&pd_rd_w=ftice&pd_rd_wg=on0aZ&refRID=BZRCJRCSYBN747MV628K&th=1  Rio Rand Boost Module]
 [https://www.amazon.com/LemonBest-Waterproof-Electrical-Underground-Protection/dp/B01IQTX9YK/ref=pd_cp_60_1?_encoding=UTF8&pd_rd_i=B01IQTX9YK&pd_rd_r=bc8ab180-5de5-11e8-82d7-bd788d9ee510&pd_rd_w=kfoVD&pd_rd_wg=XODnH&pf_rd_i=desktop-dp-sims&pf_rd_m=ATVPDKIKX0DER&pf_rd_p=80460301815383741&pf_rd_r=58Z2HFNQ6ATK8VQMJXRH&pf_rd_s=desktop-dp-sims&pf_rd_t=40701&psc=1&refRID=58Z2HFNQ6ATK8VQMJXRH Enclosure]
 Adaptor Board (Custom)
 Camera Cable (using left over .5 meter cables we have in stock)
 "4 Berg Sticks"
 "2 Small Zip-Ties"